Invacare HMV Zoom 300

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Service Manual

DEALER: Keep this manual. The procedures

in this manual must be performed by a

qualified technician.

For more information regarding

Invacare products, parts, and services,

please visit www.invacare.com

HMV™Highly

Maneuverable Vehicle

Zoom 300 and Zoom 400

Main Page

Default Chapter3
- Table of Contents3
Special Notes8
Typical Product Parameters9
Label Locations10
- On Zoom 30010
- On Zoom 40011
- Rear Shroud11
Section 1-General Guidelines12
- Repair or Service Information12
- Operation Information12
- Tire Pressure13
- Electrical13
  - Grounding Instructions13
- Batteries13
  - Charging Batteries14
- Rain Test14
- Weight Limitation14
Section 2-Emi Information15
Section 3-Safety Inspection17
- Checklist17
Section 4-Seat19
- Removing/Installing the Seat19
  - Removing19
  - Installing19
- Removing/Installing the Seat Post20
  - Removing20
  - Installing20
- Adjusting Seat Height21
- Removing/Installing the Seat Pivot21
  - Removing21
  - Installing21
- Adjusting Seat Depth22
- 90° Seat Swivel Adjustment23
- Removing/Installing the Seat Positioning Strap24
Section 5-Arms25
- Removing/Installing/Adjusting Arms25
- Replacing Armrest Pads28
- Removing/Installing Arm Support Bracket28
Section 6-Shrouds30
- Removing/Installing the Rear Shroud30
  - Removing30
  - Installing30
- Removing/Installing the Front Shroud31
  - Zoom 30031
  - Zoom 40032
- Removing/Installing the Boot Assembly33
Section 7-Wheels and Casters34
- Removing/Installing the Drive Wheels34
  - Removing34
  - Installing34
- Removing/Installing the Front Wheel36
  - Removing36
  - Installing36
- Removing/Installing the Fork37
  - Removing37
  - Installing37
- Removing/Installing the Caster Assemblies38
  - Removing38
  - Installing38
- Replacing Foam-Filled Tires Onto Wheel Rims39
Section 8-Tiller40
- Removing/Installing the Tiller40
  - Zoom 30040
  - Zoom 40041
- Adjusting the Tiller Angle43
- Replacing Handgrips43
- Removing/Installing the Upper Tiller Shroud44
  - Removing44
  - Installing44
- Removing/Installing the Rear Tiller Shroud46
  - Removing46
  - Installing46
- Removing/Installing the Headlight47
  - Removing47
  - Installing47
- Removing/Installing the Headlight Mounting Bracket/Front Tiller Shroud48
  - Removing48
  - Installing48
- Replacing the Ignition Switch49
- Replacing the Horn50
- Replacing the Headlight Switch51
- Replacing the PC Board52
- Removing/Installing the Tiller Angle Adjustment Assembly54
  - Removing54
  - Installing54
- Replacing the Tiller Wiring Harness55
- Changing to Left-Handed Operation58
- Replacing the Throttle Assembly58
- Calibrating Throttle Potentiometer59
  - Mechanical Method59
  - Programming Method61
Section 9-Swingarms62
- Removing/Installing the Swingarms62
  - Removing62
  - Installing62
Section 10-Transaxle64
- Removing/Installing the Transaxle64
  - Removing64
  - Installing64
- Removing/Installing the Brake Release Lever65
  - Removing65
  - Installing65
- Disengaging/Engaging the Brake Release Lever66
Section 11-Controller68
- Removing/Installing the Controller68
  - Removing68
  - Installing69
- Replacing the Controller Tray70
  - Zoom 30070
  - Zoom 40072
- Removing/Installing Rear Wiring Harness74
- Replacing/Resetting the Circuit Breaker76
  - Replacing76
  - Resetting Circuit Breaker78
- Replacing the Fuse79
- Changing to Left-Handed Operation80
- Programming the Controller80
Section 12-Batteries and Charger84
- Recommended Battery Type85
- Removing/Installing the Batteries on Zoom 30086
  - Removing86
  - Installing86
- Removing/Installing the Batteries on Zoom 40088
  - Removing88
  - Installing88
- Connecting/Disconnecting the Battery Cables on the Zoom 40090
  - Connecting90
  - Disconnecting91
- Replacing the Charger92
  - Zoom 30092
  - Zoom 40095
- Charging the Batteries97
  - On-Board Battery Charger97
  - Battery Charger Operation - Charger Indicator Light on Tiller98
Section 13-Maintenance and Troubleshooting99
- Storing the Scooter99
- Suggested Maintenance Procedures99
- Lubrication Points100
- Electrical100
- Controller101
- Error Codes102
Section 14-Transporting104
- Disassembling/Assembling the Zoom 300104
  - Disassembling104
  - Assembling104
- Disassembling/Assembling the Zoom 400105
  - Disassembling105
  - Assembling106
Section 15-Scooter Accessories108
- Removing/Installing the Front Basket108
- Removing/Installing the Front Basket Mounting Bracket109
  - Removing109
  - Installing109
- Installing/Removing the Crutch/Cane Holder110
  - Installing110
  - Removing110
- Installing/Removing the Safety Flag111
  - Installing111
  - Removing111
- Installing/Removing/Using the Walker Holder112
  - Installing/Removing the Walker Holder112
  - Using the Walker Holder112
- Installing/Removing the Rear Mounted Basket113
  - Installing113
  - Removing113
Limited Warranty115

Brand	Invacare
Model	HMV Zoom 300
Category	Scooter
Language	English

Invacare HMV Zoom 300 - User Manual

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