Contents
1General.........................................4
1.1Generalinformation............................4
2Safety..........................................5
2.1Safetyandttinginstructions.....................5
3Hygiene.........................................6
3.1Handlingofreturnedusedproducts.................6
4Service..........................................7
4.1Generalsafetyinformationoninstallationwork........7
4.2Troubleshooting...............................7
4.2.1Operationalfaults...........................7
4.2.2Drivefaultdiagnosis..........................7
4.2.3Errorcodesanddiagnosticcodes................8
4.3Tighteningtorques.............................8
4.4Serviceplan(1xannually)........................9
4.5Controls.....................................10
4.5.1Replacingoperatingconsole....................10
4.5.2Replacingcircuitboard........................11
4.5.3Replacingpotentiometer......................11
4.5.4Replacingpowermodule......................12
4.5.5Setupsettings..............................13
4.6Shrouds.....................................17
4.6.1Removingshroud............................17
4.6.2Replacingfrontshroud........................17
4.7Lightingunit..................................17
4.7.1Replacingheadlight..........................17
4.7.2Replacingfrontdirectionindicators...............17
4.7.3Replacingcenterbrakelight....................18
4.7.4Replacingrearlights/directionindicators...........19
4.8Wheels......................................20
4.8.1Replacingwheelsuspension....................20
4.8.2Replacingshockabsorber......................20
4.8.3Replacingswingarm.........................21
4.8.4Replacingfrontaxle..........................21
4.8.5Replacingsteeringcolumn.....................22
4.8.6Replacingfork3–wheel.......................23
4.8.7Replacingfrontwheelsuspension4–wheel.........23
4.8.8Repairingtirepunctures.......................24
4.9Brakes.......................................25
4.9.1Replacinghandbrakes........................25
4.9.2Replacingbrakecable.........................25
4.9.3Replacingsteeringlink/couplingrod..............26
4.9.4Replacingcurvecontroldevice..................26
4.10Drivecomponents.............................27
4.10.1Replacingdriveunit.........................27
4.10.2Replacingcarbonbrushes.....................29
4.11Seatsystem..................................30
4.11.1Replacingseatsuspension/spring...............30
4.11.2Replacingseatsupporttube...................31
4.12Accessories..................................31
4.12.1Accessorieslist.............................31