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Invacare Platinum 10 Service Manual

Invacare Platinum 10
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Service Manual
DEALER: Keep this manual. The procedures in this manual
MUST be performed by a qualified technician.
For more information regarding
Invacare products, parts, and services,
please visit www.invacare.com
Platinum™Series
Platinum 5
Platinum 10
Platinum XL - 5 Liter
Oxygen Concentrator
Model IRC5LX, IRC10LX (HomeFill™II Compatible)
Model IRC5LXO
2
, IRC10LXO
2
(With SensO
2
®and HomeFill II Compatible)

Table of Contents

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Invacare Platinum 10 Specifications

General IconGeneral
Weight54 lb (24.5 kg)
Electrical Requirements120 VAC, 60 Hz
Operating Temperature55°F to 90°F (12.8°C to 32.2°C)
Operating Humidity15% to 95%
AlarmsPower Failure, High/Low Pressure, Low Oxygen Concentration

Summary

ACCESSORIES

SPECIAL NOTES

FEATURES

FRONT VIEW

Front view component identification and labeling.

TOP VIEW

Top view component identification and labeling.

ACCESSORIES (NOT SHOWN)

Listing of optional accessories not visually depicted.

TYPICAL PRODUCT PARAMETERS

IMPORTANT SAFEGUARDS

General Safeguards

Essential safety precautions for operating the oxygen concentrator.

Maintenance Precautions

Guidelines for safe and effective routine maintenance.

Radio Frequency Interference

Information on potential interference from electronic devices.

Risk Reduction

Steps to minimize risks of burns, electrocution, fire, or injury.

INSTALLATION AND OPERATION

Battery Free Power Loss Alarm Verification

Procedure to verify the functionality of the power loss alarm.

Sequence of Operation

Describes the step-by-step process of the concentrator's operation.

SensO2 Oxygen Sensor Technology

Details the ceramic zirconia sensor and its operating sequence.

PNEUMATIC DIAGRAM

TROUBLESHOOTING

CABINET

Removing Cabinet

Instructions for safely removing the outer cabinet assembly.

PREVENTIVE MAINTENANCE

Cleaning the Cabinet Filter

Procedure for cleaning the unit's main air intake filters.

Replacing the Outlet HEPA Filter

Steps to check and replace the HEPA filter for optimal performance.

Replacing the Compressor Inlet Filter

Instructions for replacing the filter that protects the compressor.

Replacing Exhaust Canister/Muffler

Procedure for replacing the exhaust components on specific models.

Replacing the Throttling Muffler

Steps for replacing the muffler that regulates exhaust sound.

Cleaning the Heat Exchanger

Instructions for cleaning the heat exchanger to maintain efficiency.

COMPRESSOR

Replacing Compressor Assembly

Detailed steps for removing and installing the main compressor unit.

Replacing Capacitor

Procedures for replacing the capacitor in 5-liter and 10-liter models.

Rebuilding Thomas 2650/2660 Compressor

Guide for rebuilding specific Thomas compressor models using a kit.

Removing Compressor and Heads

Instructions for disassembling the compressor and removing its heads.

Fan Replacement

Steps for removing and replacing the cooling fan.

Connecting Rod and Eccentric Assembly

Procedure for removing and installing the connecting rod and eccentric parts.

Piston Cup Replacement

Steps for removing and replacing the piston cup during rebuilding.

O-ring, Intake Valve Keeper Strip

Procedure for removing and cleaning O-rings and valve keeper strips.

Exhaust Valve Flapper, Restraint, Keeper Strip

Steps for removing exhaust valve components during rebuilding.

Gasket Replacement

Procedure for removing and installing the compressor gasket.

Rebuilding the Compressor

Comprehensive guide for reassembling the compressor after disassembly.

Rebuilding the Gast Compressor

Instructions for rebuilding the Gast compressor used in Platinum XL models.

Removing Head Cover and Valve Plate Assembly

Steps to remove the compressor's head covers and valve plates.

Removing Gaskets, O-Rings, Valves, Limiters

Procedures for removing head cover gaskets, O-rings, and valves.

Removing Old O-Ring Gaskets

Specific steps for removing O-rings from the valve plate assembly.

Removing Intake Valves

Instructions for removing intake valves from the valve plate.

Installing New Intake and Exhaust Valves

Guide for installing new intake and exhaust valves with limiters.

Removing Retainer Plate, Cups, Cylinders

Steps to remove the retainer plate, cups, and cylinders from the piston rod.

Installing New Retainer Plates, Cups, Cylinders

Guide for installing new retainer plates, cups, and cylinders onto the piston.

Installing New Head Cover Gaskets and O-Ring Gaskets

Instructions for installing new head cover and O-ring gaskets on the valve plates.

Installing the Head Cover

Steps for installing the compressor head cover onto the valve plate assembly.

P.E. VALVE

Replacing P.E. Valve

Procedure for replacing the Pressure Equalization (P.E.) valve.

SIEVE BEDS

Replacing Sieve Beds

Instructions for replacing the sieve beds in pairs for optimal performance.

CHECK VALVES

Replacing Check Valves

Guide for installing new check valves, ensuring correct orientation.

REGULATOR

Replacing Regulator

Steps for removing and installing the pressure regulator.

Adjusting Regulator

Procedure for setting the correct output pressure for the regulator.

HEAT EXCHANGER

Replacing Heat Exchanger

Instructions for replacing the heat exchanger unit.

CONTROL PANEL

Removing Control Panel

Steps for safely removing the main control panel assembly.

COOLING FAN

Replacing Cooling Fan

Guide for replacing the fan that cools the unit's internal components.

P.C. BOARD

Replacing P.C. Board

Detailed instructions for replacing the main printed circuit board.

TRANSFORMER

Replacing Transformer Assembly

Steps for replacing the unit's power transformer.

ON/OFF SWITCH

Replacing On/Off Switch

Instructions for replacing the main power switch.

FLOWMETER

Replacing Flowmeter

Procedure for replacing the flowmeter assembly.

HOUR METER

Replacing Hour Meter

Steps for replacing the hour meter.

4-WAY VALVE

Replacing 4-Way Valve

Instructions for replacing the 4-way valve assembly.

Replacing Manifold Assembly (Units Manufactured before 7/24/03)

Procedure for replacing the manifold assembly on older models.

Replacing Manifold Assembly (Units Manufactured after 7/24/03)

Procedure for replacing the manifold assembly on newer models.

Replacing Pilot Valve Poppets and O-Rings

Steps for replacing internal parts of the pilot valve.

PURITY INDICATORS

SensO2 Alarm Indicators

Explains the indicator lights and alarms for the SensO2 system.

LX Models Indicator Lights

Explanation of indicator lights for LX models without O2 sensor.

TIMING

Timing the Concentrators

Procedure for timing the P.E. valve shifts for optimal performance.

Manual Tuning

Steps for manually adjusting the unit's timing settings.

LEAK TEST

Leak Test Procedure

Method for checking all connections for leaks using a solution.

ALARM TEST

Alarm and Sensor Test Procedures

Tests for Power Loss, Low Pressure, Time-Out, High Pressure, Oxygen Sensor, P.E. Valve Coil alarms.

SIEVE BED PRESSURE CHECK

Installing Sieve Bed Pressure Tap-In Kit

Instructions for installing a kit to check sieve bed pressures.

LIMITED WARRANTY

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