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Inverex Axpert King 3.2KW - User Manual

Inverex Axpert King 3.2KW
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Axpert King 3.2KW/ 5.2KW
48V MPPT SOLAR I NVERTER
Version: 1.0
User Manual

Table of Contents

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Summary

About This Manual

Purpose

Describes assembly, installation, operation, and troubleshooting of the unit.

Scope

Provides safety and installation guidelines, and information on tools and wiring.

Safety Instructions

Introduction

Features

Lists key features of the multi-function MPPT solar inverter.

Basic System Architecture

Illustrates the basic application and components of the solar inverter system.

Product Overview

Installation

Unpacking and Inspection

Details the items to check upon receiving the unit for damage.

Preparation

Instructions for preparing the unit, including removing the bottom cover.

Mounting the Unit

Guidance on selecting a suitable location and mounting the inverter securely.

Battery Connection

Provides instructions and specifications for connecting the battery to the inverter.

AC Input;Output Connection

Step-by-step guide for connecting AC power input and output terminals.

PV Connection

Instructions for connecting the PV modules to the inverter's PV input.

PV Module Selection

Parameters to consider when selecting PV modules for the system.

Final Assembly

Steps to complete the physical installation by replacing the bottom cover.

Communication Connection

How to connect the inverter to a PC for monitoring software installation.

Dry Contact Signal

Operation

Power ON;OFF

Procedure for turning the inverter unit on and off using the switch.

Operation and Display Panel

Overview of the inverter's front panel controls, indicators, and LCD display.

LCD Display Icons

Explanation of the various icons displayed on the inverter's LCD screen.

Load Information

Details on how load percentage and VA/Watt are displayed.

Mode Operation Information

Icons indicating different operating modes like mains, PV, bypass.

Mute Operation

Information about disabling unit alarms and BLE status.

LCD Setting

Setting Programs

Overview of configurable setting programs and their descriptions.

Battery type

Configuring the battery type for optimal charging and management.

Auto restart when overload occurs

Setting for automatic restart after an overload condition.

Auto restart when over temperature occurs

Setting for automatic restart after an over-temperature event.

Output frequency

Setting the inverter's output frequency (50Hz, 60Hz, or Auto).

Operation Logic

Configuring the inverter's operational priority based on AC and PV sources.

Maximum utility charging current

Setting the maximum current drawn from the utility for charging batteries.

Setting voltage point back to utility source when selecting SBU priority in program 01

Configures voltage threshold to switch back to utility in SBU priority.

Setting voltage point back to battery mode when selecting SBU priority in program 01

Configures voltage threshold to switch to battery mode in SBU priority.

Charger source priority

Configures the priority for charging from solar or AC sources.

Alarm control

Enables or disables audible alarms for various events.

Auto return to default display screen

Sets whether the display returns to default or stays on the current screen.

Backlight control

Controls the ON/OFF state of the LCD backlight.

Beeps while primary source is interrupted

Configures audible alerts when the primary power source is interrupted.

Bypass function

Enables or disables the bypass function under specific conditions.

Record Fault code

Enables or disables the recording of fault codes for troubleshooting.

Low DC cut-off voltage

Sets the voltage threshold for shutting down DC output to protect batteries.

Bulk charging time

Sets the duration for the bulk charging stage.

Battery equalization

Enables or disables the battery equalization function for maintenance.

Battery equalization voltage

Sets the target voltage for the battery equalization stage.

Battery equalized time

Sets the duration for the battery equalization stage.

Battery equalized timeout

Sets the timeout for the battery equalization stage.

Equalization interval

Sets the frequency for performing battery equalization cycles.

Equalization activated immediately

Allows immediate activation of battery equalization, overriding scheduled times.

Reset PV and Load energy storage

Resets the recorded PV and load energy data.

Time setting - Minute

Sets the minute component of the system's real-time clock.

Time setting - Hour

Sets the hour component of the system's real-time clock.

Time setting- Day

Sets the day component of the system's real-time clock.

Time setting- Month

Sets the month component of the system's real-time clock.

Time setting - Year

Sets the year component of the system's real-time clock.

Display Setting

Input voltage;Output voltage (Default Display Screen)

Shows the default display screen for input and output voltage.

Input frequency

Displays the current input frequency of the unit.

PV voltage

Shows the voltage being generated by the PV panels.

PV current

Displays the current being generated by the PV panels.

PV power

Shows the power being generated by the PV panels.

Charging current

Indicates the current flow for AC, PV, or combined charging.

Charging power

Shows the power flow for AC, PV, or combined charging.

Battery voltage and output voltage

Displays both the battery voltage and the output voltage simultaneously.

Output frequency

Displays the current output frequency of the inverter.

Load percentage

Indicates the load percentage relative to the inverter's capacity.

Load in VA

Displays the current load on the inverter in Volt-Ampere (VA).

Load in Watt

Displays the current load on the inverter in Watts (W).

Battery voltage;DC discharging current

Shows the battery voltage and the DC discharging current.

PV energy generated today and Load output energy today

Displays daily energy generation from PV and load consumption.

PV energy generated this month and Load output energy this month.

Shows monthly energy generation from PV and load consumption.

PV energy generated this year and Load output energy this year.

Shows yearly energy generation from PV and load consumption.

PV energy generated totally and Load output total energy.

Displays total energy generation from PV and load consumption.

Real date.

Displays the current system date.

Real time.

Displays the current system time.

Main CPU version checking.

Shows the version information for the main CPU.

Secondary CPU version checking.

Shows the version information for the secondary CPU.

Secondary BLE version checking.

Shows the version information for the Secondary BLE module.

SCC version checking

Shows the version information for the SCC.

Operating Mode Description

Standby mode

Describes the inverter's standby operational state, including battery charging.

Fault mode

Explains the inverter's behavior and bypass capability during fault conditions.

Bypass;ECO Mode

Describes operation in Bypass and ECO modes, including power sources.

Line Mode

Describes operation when connected to the utility line and charging the battery.

Battery Mode

Describes operation when the inverter provides output power from battery and PV.

Fault Reference Code

Fault Code 01

Fan is locked when inverter is off.

Fault Code 02

Over temperature condition detected within the inverter.

Fault Code 03

Battery voltage is too high.

Fault Code 04

Battery voltage is too low.

Fault Code 05

Output short circuited or internal over temperature.

Fault Code 06

Output voltage is too high.

Fault Code 07

Overload condition has timed out.

Fault Code 08

Bus voltage is too high.

Fault Code 09

Bus soft start sequence failed.

Fault Code 50

Power Factor Correction (PFC) over current or surge.

Fault Code 51

Over power (OP) over current or surge.

Fault Code 52

Bus voltage is too low.

Fault Code 53

Inverter soft start sequence failed.

Fault Code 55

Over DC voltage detected in AC output.

Fault Code 57

Current sensor has failed.

Fault Code 58

Output voltage is too low.

Fault Code 59

PV voltage is exceeding its limitation.

Warning Indicator

Warning Code 01

Fan is locked when the inverter is operating.

Warning Code 02

Over temperature condition detected.

Warning Code 03

Battery is over-charged.

Warning Code 04

Low battery voltage detected.

Warning Code 07

Overload condition detected.

Warning Code 10

Output power is being derated.

Warning Code 15

PV energy generation is low.

Warning Code 16

High AC input during BUS soft start.

Warning Code 32

Communication between components has been interrupted.

Warning Code E9

Battery equalization process is active.

Warning Code bP

Battery is not connected to the unit.

Battery Equalization

How to Apply Equalization Function

Steps to enable and apply the battery equalization function via settings.

When to Equalize

Explains the conditions and stages for battery equalization to occur.

Equalize charging time and timeout

Details on the duration and timeouts for the equalization charging stage.

Specifications

Table 1 Line Mode Specifications

Technical specifications for the inverter operating in Line Mode.

Table 2 Battery Mode Specifications

Technical specifications for the inverter operating in Battery Mode.

Table 3 Charge Mode Specifications

Technical specifications related to utility and solar charging modes.

Table 4 ECO;Bypass Mode Specifications

Technical specifications for the inverter in ECO and Bypass modes.

Table 5 General Specifications

General technical specifications, including safety, environment, and dimensions.

Trouble Shooting

Unit shuts down automatically during startup process.

Troubleshooting steps for automatic shutdown during the startup phase.

No response after power on.

Troubleshooting steps for when the unit fails to power on or respond.

Mains exist but the unit works in battery mode.

Diagnosing why the unit operates in battery mode when mains power is available.

When the unit is turned on, internal relay is switched on and off repeatedly.

Troubleshooting repeated switching of the internal relay during startup.

Buzzer beeps continuously and red LED is on.

Addressing continuous buzzer sounds and a solid red LED indicator.

Appendix I: Approximate Back-up Time Table

Inverex Axpert King 3.2KW Specifications

General IconGeneral
Input Voltage230 VAC
Output Voltage230 VAC
Battery Voltage24 VDC
Max PV Array Power4000W
Max PV Array Open Circuit Voltage145VDC
Efficiency93%
Frequency Range50 Hz/60 Hz (Auto sensing)
Output Voltage Regulation230VAC ± 5%
Transfer Time10 ms (For Personal Computers); 20 ms (For Home Appliances)
WaveformPure sine wave
Maximum Charging Current80A
Maximum Efficiency93%
Max Solar Charge Current80A
Max AC Charge Current60A
Rated Power3200W
Selectable Voltage Range170-280 VAC (For Personal Computers); 90-280 VAC (For Home Appliances)
Surge Power6400W
ProtectionOverload, Over temperature, Short circuit
CommunicationUSB/RS232
Operating Temperature0°C to 55°C

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