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Iseki TG5395 User Manual

Iseki TG5395
137 pages
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ISEKI TRACTORS
TG5395
TG5475
MODELS:

Table of Contents

Questions and Answers:

Iseki TG5395 Specifications

General IconGeneral
Engine TypeDiesel
Engine Power39 hp
Drive Type4WD
Fuel TypeDiesel
Number of Cylinders3
PTO Speed540 rpm

Summary

SAFETY

PERSONAL SAFETY INSTRUCTIONS

Crucial safety guidelines and symbol definitions for safe operation.

HOW TO MAINTAIN SAFETY

Procedures and precautions for safe tractor operation.

HOW TO BE A SAFE OPERATOR

Operator responsibilities and protective measures.

BEFORE OPERATION

Essential checks and preparations before starting the tractor.

WHEN TRAVELLING

Safe practices and precautions for moving the tractor.

LOADING ONTO OR UNLOADING FROM A TRUCK

Procedures for safely transporting the tractor on a vehicle.

DURING OPERATION

Safety measures and precautions to be taken during active tractor use.

INSPECTION AND MAINTENANCE

Routine checks and maintenance tasks for safe operation.

MAINTENANCE OF THE ELECTRIC SYSTEM

Specific procedures for maintaining the tractor's electrical system.

SAFETY DECALS AND THEIR LOCATIONS

Identification and placement of all safety warning labels on the tractor.

INTRODUCTION

TRACTOR IDENTIFICATION

STATUTORY PLATE

Information contained on the tractor's official compliance plate.

MODEL TYPE DESIGNATION

Explanation of the tractor's model naming and designation system.

MAJOR COMPONENTS

Identification and description of the tractor's main parts.

INSTRUMENTS & CONTROLS

INSTRUMENT PANEL

Overview of gauges, indicators, and switches on the main panel.

Indicator Light Strip

Meaning and function of various warning and indicator lamps.

Coolant Temperature Gauge

Function and interpretation of the engine coolant temperature gauge.

Tachometer

Function and interpretation of the engine speed (RPM) indicator.

Fuel Gauge

How to read and interpret the fuel level indicator.

Horn / Light Turn Switch

Operation of controls for signaling and lighting.

Hazard Light Switch / Emergency Stop Switch

Controls for hazard warning lights and emergency engine shutdown.

Power Take-Off (PTO) Switch

Engagement and safety features for PTO operation.

ENGINE SPEED CONTROLS

Methods for managing and adjusting engine revolutions per minute.

TRANSMISSION SHIFT LEVER AND CONTROLS

Operation of the transmission for selecting ground speed ranges.

Forward / Reverse Lever

Operation of the control for selecting travel direction.

Cruise Control Switch

Functionality and usage of the tractor's cruise control system.

Maximum Speed Control Dial

Adjusting the tractor's maximum attainable speed.

Response Control Dial

Adjusting the sensitivity of the tractor's acceleration response.

DIFFERENTIAL LOCK PEDAL

Operation of the differential lock for enhanced traction.

FOUR-WHEEL DRIVE SHIFT LEVER

Engaging and disengaging the front axle drive system.

REAR PTO SELECTOR LEVER

Control for selecting rear PTO operating speed.

MID PTO SELECTOR LEVER

Control for selecting mid PTO operating speed.

THREE-POINT HITCH

System overview for attaching and controlling rear implements.

Hitch Controls

Operation of the three-point hitch system's functions.

JOYSTICK OPERATION (Option)

Control of optional front loader functions using a joystick.

COMFORT ADJUSTMENTS

Features and adjustments for operator comfort.

EXTERNAL AUXILIARY HYDRAULICS (Option)

Operation of optional external hydraulic systems.

DRAWBAR

Component for attaching pull-type implements.

ROLL OVER PROTECTIVE STRUCTURE (ROPS)

Information and safety regarding the ROPS system.

BRAKES

Brake Pedals & Parking Brakes

Operation and adjustment of the tractor's brake pedals and parking brake.

Parking Brake lever

Procedure for engaging and releasing the parking brake.

OPERATION

BREAK-IN PERIOD

Guidelines for the initial operating period to ensure longevity.

STARTING

Procedures and safety checks for starting the tractor engine.

Normal Starting

Step-by-step instructions for a standard engine start.

Restarting Warm Engine

Procedure for restarting the tractor when the engine is warm.

Cold Weather Starting

Special procedures for starting the tractor in cold temperatures.

Warm Up Period

Importance and duration of engine warm-up for component lubrication.

Operator Observations

Key points to monitor during tractor operation for performance and safety.

Starting Circuit Operation

Explanation of safety interlocks preventing engine start.

GROUND SPEED SELECTION

Methods for controlling the tractor's forward and reverse speed.

Cruise Control Switch

How to engage and use the cruise control for maintaining speed.

STOPPING TRACTOR

Procedures for safely stopping the tractor's operation.

DIFFERENTIAL LOCK

Engaging the differential lock for increased traction on slippery surfaces.

FOUR-WHEEL DRIVE

Engaging and disengaging the front axle drive system.

POWER TAKE-OFF (PTO)

System overview for powering external implements via the PTO.

Rear PTO Shaft

Details and specifications of the rear PTO shaft.

Mid PTO Shaft

Details and specifications of the mid PTO shaft.

PTO OPERATING CONTROL

How to engage, disengage, and control the PTO system.

Using Position Control

Specific method for controlling implement height with the hitch.

LUBRICATION & PERIODIC MAINTENANCE

SPECIFICATIONS & CAPACITIES

Fluid types, capacities, and recommended maintenance intervals.

LUBRICATION DETAILS

Specific lubrication points and procedures for tractor components.

Engine Oil & Filter

Procedures for checking, changing engine oil, and replacing the oil filter.

Transmission Oil & Filters

Procedures for checking, changing transmission oil, and replacing filters.

Front Axle Oil

Lubrication requirements for the front drive axle.

Checking / Replenishing Coolant

Procedure for checking and topping up engine coolant levels.

Cleaning of Radiator

Instructions for cleaning the tractor's radiator fins.

Cleaning Fan Belt Tension

Procedure for checking and adjusting fan belt tension.

Cleaning Air Cleaner / Vacuator Valve

Maintenance procedures for the air cleaner system.

FUEL SYSTEM

Maintenance and servicing of the tractor's fuel system.

Fuel Filter

Procedure for replacing or cleaning the fuel filter.

Air-Bleeding Fuel System

Steps to remove air from the fuel system.

ELECTRICAL SYSTEM

Maintenance and care of the tractor's electrical components.

Battery

Care, inspection, and replacement procedures for the battery.

Starting Switches

Information on neutral and safety start systems.

Wiring / Fuse Arrangement

Understanding the tractor's wiring diagrams and fuse layout.

Fuse Location (ROPS type)

Location and identification of fuses for ROPS equipped tractors.

Fuse Location (Cabin)

Location and identification of fuses for cabin equipped tractors.

BRAKE ADJUSTMENT

Procedure for adjusting brake pedal free-play and balance.

WHEELS & TIRES

Maintenance and care for wheels and tires.

Tire Inflation Pressures

Recommended tire inflation pressures for optimal performance and life.

Wheel Bolt Torque

Proper torque specifications for tightening wheel bolts.

Front Wheel Alignment

Procedure for checking and adjusting front wheel toe-in.

Front Wheel Spacing

Specifications for setting the spacing of front wheels.

Rear Wheel Spacing

Specifications for adjusting rear wheel tread width.

Steering Free-Play

Checking and adjusting for excessive looseness in the steering system.

Front Axle End-Float (4WD)

Procedure for adjusting end-float on the front drive axle.

TROUBLESHOOTING

ENGINE

Common engine problems, their causes, and suggested remedies.

BRAKES

Common brake system issues, their causes, and suggested remedies.

HYDRAULIC SYSTEM

Common hydraulic system problems, their causes, and suggested remedies.

STEERING SYSTEM

Common steering system problems, their causes, and suggested remedies.

ELECTRICAL SYSTEM

Common electrical system problems, their causes, and suggested remedies.

HST SYSTEM

Troubleshooting for issues related to the hydrostatic transmission system.

DIGITAL PANEL CONTENTS - HST TYPE -

Normal Display

Understanding the standard indicators and readouts on the digital panel.

Attention Display

Interpreting warning messages and error codes shown on the digital panel.

Service Interval

Information regarding scheduled maintenance alerts displayed on the panel.

HST Sensor Error

Diagnosis and troubleshooting for hydrostatic transmission sensor faults.

SPECIFICATIONS

ENGINE

Technical specifications and data for the tractor's engine.

TRANSMISSION-HST TYPE

Technical specifications for the hydrostatic transmission system.

POWER TAKE OFF (PTO)

Technical specifications related to the PTO system.

HYDRAULIC SYSTEM- HST TYPE

Technical specifications for the tractor's hydraulic system.

ELECTRICAL SYSTEM

Technical specifications for the tractor's electrical system.

CAPACITIES

Fluid capacities for engine, transmission, fuel tank, and cooling system.

TREAD WIDTH SETTING

Specifications for adjusting the tread width of tires.

Axle loads & Tire load carrying capacity

Load limits for tractor axles and tire load capacities.

Noise Declaration

Information regarding the driver's perceived sound level.

VIBRATION DECLARATION

Data related to vibration levels during operation.

GENERAL DIMENSIONS

REAR ROPS TYPE

Overall physical dimensions of tractors equipped with rear ROPS.

CABIN TYPE

Overall physical dimensions of tractors equipped with a cabin.

ASSEMBLY & PRE-DELIVERY INSPECTION

ASSEMBLY

Instructions for assembling the tractor from its shipping configuration.

PRE-DELIVERY INSPECTION

A checklist for essential checks performed before tractor delivery.

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