ITOH DENKI HB-510P User Manual

2 Great Valley Blvd., Wilkes-Barre, PA 18706
Office Ph: 570-820-8811
Fax: 570-820-8838
www.itohdenki.com
HB-510N/P
Designed to be functional with the FS and
FE series motors, as well as the higher
torque series FP
Run Hold timer added to the Forcible RUN
input
Now there is no need for an external
controller/timer with, or awkward
positioning of, a second sensor used for
infeeding the conveyor
Specifications subject to change without notice
Integral indexed rotary switch provides easy
speed adjustment without the need for
“tweaking”
More LED functionality to communicate
operating and error statuses
Selectable automatic or manual recovery for
thermal overload protection
Motor lock protection shuts motor down if it is
locked for at least 4 seconds
Lead free design for RoHS conformity
What's New:
Driver Card Manual
Features:
Logic for general zero pressure
accumulation (ZPA) control is built-in
Direct connection for a photo-sensor to
both power it and receive its output signal
Easy connection between adjacent HB-
510s with communication cables
simplifies wiring
Selectable singulated or slug (train)
release modes for ZPA function
Flexible Zone Recognition (patented) to
handle long articles which simultaneously
block multiple sensors
Only available in slug release mode
Synchronized speed variation to
simultaneously adjust the speed of the rollers
with a single external speed control signal
Stable speed function to ensure that different
weight articles travel at the same rate
As long as the load does not exceed the
rated torque for a given speed
Enclosure is made from fire resistant ABS

ITOH DENKI HB-510P Specifications

General

Brand	ITOH DENKI
Model	HB-510P
Category	DC Drives
Language	English

Summary

Key Product Features

Zero Pressure Accumulation (ZPA) Logic

Built-in ZPA control logic, selectable release modes, and flexible zone recognition.

Speed Adjustment and Control

Integral indexed rotary switch for easy speed adjustment and synchronized speed variation.

Safety and Protection Features

Includes motor lock protection, thermal overload recovery, and lead-free design.

Specifications Overview

User Interface and Settings

Describes the default settings for the user interface, including DIP switches and rotary switch.

Standard Conveyor Configuration

Illustrates the standard NPN output signal type configuration for conveyor setup.

Communication Cable Connections

Straight-Through Wiring for Communication Cables

Details wiring for CN4 & CN5 communication ports using straight-through RJ-45 connectors.

Installation Precautions and Best Practices

Advanced Installation Precautions

HB-508S Compatibility and Signals

Compatibility considerations and signal conflicts when connecting with HB-508S.

PNP Output Connection Considerations

Risks of connecting PNP outputs to low impedance points like OV or GND.

Power Supply and Grounding Requirements

Guidelines for multiple power supplies, voltage drop, and proper grounding.

Environmental and Electrical Safety

Signal Blocking Configuration

Signal Block Settings Overview

Input/Output Settings

DIP Switch 1 Settings Overview

DIP Switch 2 Settings Overview

Detailed Input/Output Settings

Thermal Recovery Reset Options

Output Signal Type Configuration (DIP 2-1)

Sensor/Synchronous Output Behavior (DIP 2-2)

Forcible Stop/Run Control (DIP 2-8)

Timer Settings for ZPA Operation

Sensor Timer Configuration

Controls the RUN time of the motor for zone infeed operation based on sensor signals and DIP switch settings.

Run Hold Timer Configuration

Manages the RUN time for zone discharge operation, triggered by sensor status changes.

Jam Timer Configuration

Determines the RUN time for zone operation when a jam condition is detected.

Detailed Timer Operation

Run Hold Timer Operation Details

Explains how the Run Hold Timer controls discharge operation based on zone and downstream sensor status.

Jam Timer Operation Details

Details the Jam Timer's function in controlling zone operation during running and jam conditions.

Other Operational Settings

Release Mode Selection

Last Zone Mode Configuration

Speed Adjustment Methods

Integral Indexed Rotary Switch Speed

External Speed Variation Signal

NPN/PNP Input Configuration

Changing Input Signal Type

LED Indicators and Error Status

Normal Operation and Thermal Overload Indicators

Motor, Jam, Voltage, and Current Errors

Conveyor Zone Configuration

Standard Zone Setup

Infeed Zone Configuration

Infeed Zone Setup with Two Photo-sensors

Discharge 1 Zone Configuration

Discharge 1 Setup for Accumulation

Discharge 2 Zone Configuration

Discharge 2 Setup for Continuous Discharge

Connecting to HB-508S

Option 1: Communication Cable Modification

Connecting HB-510 to HB-508S - Option 2

Option 2: Direct Connection without Cable Modification

Connecting HB-510 to HB-508S - Option 3

Option 3: Partial Cable Modification

Driver/Slave Card Mode Configuration

DIP Switch Settings for Driver/Slave Mode

Input Signals for Driver/Slave Operation