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ITW GSE
Portable Generator
4400 Tier 4
ITW GSE 4400 Tier 4 User Manual
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AXA Power, Hobart, Houchin, Milit
ary and J&B has become ITW GSE.
As simply ITW GSE, we still offer the same premiu
m products and service.
SAME PEOPLE - SAME PR
ODUCTS - SAME COMPANY
Specification.:
ACE4400 60 – 90 kVA Tier 4
Type: OM2247
Manual
4400 Tier 4
400 Hz Generator Set Ground Power Unit
2
Table of Contents
Default Chapter
7
Table of Contents
7
Chapter 1 Description/Operation
11
Description
11
General
11
Optional Equipment - Appendix A and B
11
Component Locations
12
Specifications
16
Special Features
18
Canopy
19
Engine and Generator
20
Power Module Assembly
23
Operator Controls
24
Cold Weather Starting System
28
General
34
Icon Menu
39
A) View Parameters Menu
40
B) Setup Menu
41
C) Black Box
52
D) Power Log
53
E) Update/Save Log Menu
54
Chapter 2 Servicing / Troubleshooting Chapter-Section/Page#
57
Maintenance Inspection/Check
57
General
57
Maintenance Schedule
57
Inspection/Checks
60
A) General
60
B) "AR" Checks and Operations (as Required)
60
C) "BR" Checks and Operations (Break-In Period)
60
D) "A" Checks and Operations (10 Hours or Daily)
61
F) "C" Checks and Operations (500 Hours or 6 Month)
64
G) "D" Checks and Operations (1000 Hours or 1 Year)
65
H) "E" Checks and Operations (2000 Hours or 2 Year)
66
I) "F" Checks and Operations (4500 Hours or 3 Year)
67
J) "G" Checks and Operations
67
K) Lamps and Fuses
67
Maintenance Procedures
68
General
68
Lubrication
69
A) General
69
B) Lubrication Schedule
69
C) Oil Specification
69
D) Changing Engine Oil
70
E) Engine Accessories Lubrication
72
F) Trailer Lubrication
72
Servicing the Air Cleaner
73
A) Inspecting the Air Cleaner
73
C) Disposal
74
Engine Fuel
74
A) How to Select Fuel-Quality
74
B) Cold Weather Operation
74
Engine Fuel System
75
A) Fuel Tank
75
B) Fuel Water Separator or Lubricity
75
C) Primary Fuel Filter
76
D) Fuel Pump
77
E) Fuel Return
77
F) Fuel Level Indicators
77
G) Draining the Fuel Tank
78
Engine Cooling System
79
A) General
79
B) Radiator Cap
79
C) Coolant
79
D) Draining the Cooling System
80
E) Flushing the Cooling System
80
F) Cleaning the Radiator Core
81
G) Filling the Cooling System
81
H) Thermostat
81
Engine Drive Belt
82
Generator Maintenance
82
Replacing the Control Board Battery
83
Adjustments / Tests
85
General
85
Testing the 400 Hz Generator Set
85
A) Pre-Operational Test Procedures
85
B) Engine Test Procedures
85
C) 400Hz Initial Testing and Setup
86
D) Output 1 Verification
86
E) Output 2 Verification
86
F) Sensor Testing
86
G) Re-Checking the Entire Unit after Testing
87
Generator Set Adjustment
87
Generator and Exciter Test
88
Diode Test
89
Testing the Active Rectifier Unit (ARU)
89
Troubleshooting Procedures
91
General
91
Equipment for Troubleshooting
91
Parts Replacement
91
Normal Operational Parameters
91
Check Connections and Leads
92
Engine Troubleshooting
92
GPU Control Monitoring
92
Cummins Engine Fault Codes
93
Error Codes
93
Engine Controls
98
Generator Excitation Circuits
101
Generator
102
Load Contactor Operating Circuits
103
Protective Circuit
104
Chapter 3 Manufacturer's
105
Vendor Literature
105
Appendix A - Active Rectifier Unit
107
Appendix B - Options 3
116
Appendix C - Operating in Unusual Service Conditions 3
118
Appendix D - Initial Software Installation Procedure 3
119
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ITW GSE 4400 Tier 4 Specifications
General
Brand
ITW GSE
Model
4400 Tier 4
Category
Portable Generator
Language
English
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