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IWAKI PUMPS MD-55F - User Manual

IWAKI PUMPS MD-55F
24 pages
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IWAKI Magnetic Drive Pump
MD-55F/-100F type
Instruction Manual
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Summary

Important Instruction

Safe and Correct Handling

Guidelines for safe and correct handling of the pump, including warnings and cautions.

Types of Symbols

Explains the meaning of warning, caution, and prohibition symbols used in the manual.

Export Restrictions

Details technical information and potential export control regulations for the manual.

Safety Instructions

WARNING Precautions

Critical safety warnings for electrical shock, operation, modification, and protective clothing.

CAUTION Precautions

Precautions for operator qualifications, specified power, liquid handling, ventilation, and pump condition.

Additional Safety Precautions

Water and Cable Hazards

Precautions regarding pump placement near water, power cable safety, earthing, and pressure limits.

Operating Environment and Storage

Precautions for operating site, storage conditions, disposal, static electricity, and front casing tightness.

Outline: Unpacking and Operating Principle

Unpacking & Inspection

Procedures for unpacking the product and checking for any issues or transit damage.

Operating Principle

Explanation of how the magnetic drive centrifugal pump works using magnetic force.

Outline: Product Identification and Specifications

Identification Code

Explains the meaning of each part of the MD-55F/-100F model identification code.

Technical Specifications

Details model specifications, flow rates, head, power, and motor characteristics.

Outline: Dimensions and Performance Curves

Outer Dimensions

Provides dimensional drawings for MD-55F and MD-100F pump models.

Performance Curves

Displays performance curves showing head vs. capacity for different models at 50Hz.

Outline: Pump Overview and Labels

Overview & Label Description

Identifies key parts of the pump unit and explains the specification label.

Outline: Part Names and Structure

MD-55 F Part Details

Lists part names, quantities, and materials for the MD-55F model.

MD-100 F Part Details

Lists part names, quantities, and materials for the MD-100F model.

Installation: Before Installation

Before Installation

Provides critical warnings and cautions before commencing pump installation.

Installation: Installation Precautions

Banned Solutions and Liquid Handling

Lists prohibited liquids and cautions about using the pump with magnetic materials.

Installation Location Restrictions

Specifies unsuitable locations for pump installation based on temperature, atmosphere, and environment.

Installation: Installation Procedures

Installation Location and Mounting

Guidance on selecting the installation location, considering temperature, humidity, and ventilation.

Mounting Position and Fixation

Instructions on pump mounting orientation and securing it to a foundation.

Outlet Direction and Vertical Mounting

Specifies the correct outlet direction and advises against vertical mounting.

Installation: Piping and Plumbing Layout

Tubing Guidelines

Advice on tubing, adhesive use, and pipe support to prevent damage.

Plumbing Components

Details on installing valves, pressure gauges, drain valves, and vent lines for proper plumbing.

Installation: Suction and Discharge Line Best Practices

Suction Line Configuration

Guidelines for suction line layout to prevent vapor traps and ensure proper liquid delivery.

Discharge Line Considerations

Advice on discharge line piping resistance and preventing water hammer.

Installation: Thread Connections and Sealant

Thread Connection Recommendations

Recommends Teflon pipes and thread seal tape for secure connections.

Connection Cautions

Warnings against overtightening connections and ensuring airtightness on the suction line.

Installation: Electrical Wiring Procedures

Wiring Safety Precautions

Emphasizes that wiring must be done by a qualified person and advises against wet hands.

Wiring Steps and Safety Devices

Details observing voltage, motor terminal connections, earthing, and installing leakage breakers.

Operation: Before and During Operation

Before Operation Checks

Lists checks required before starting the pump, including flooded suction and secure anchoring.

Pump Operation Guidelines

Instructions on pump operation, including minimum flow rate, avoiding closed-discharge, and power cycling.

Operation: Procedures and Checks

Pre-Operation Checks

Details checking piping, wiring, voltage, and valves before starting the pump.

Operational Adjustments and Monitoring

Guides on adjusting discharge capacity, head, and monitoring for foreign matters or leakage.

Operation: Degassing and Shutdown

Degassing Process

Explains the procedure for degassing the pump by opening the discharge line or air vent line.

Shutdown and Long-Term Storage

Details the shutdown process and preparation for long-term storage, including periodic running.

Maintenance: Troubleshooting and General Inspection

Troubleshooting Guide

A table listing common pump problems, causes, and suggested measures.

Maintenance and Inspection

General guidance on performing maintenance and inspections according to the manual.

Maintenance: Inspection Details and Storage

Daily Inspection and Cleaning

Outlines daily checks for abnormalities, cleaning procedures, and cautions for cleaning agents.

Wear Parts and Storage Conditions

Information on wear parts needing periodic replacement and unsuitable storage conditions.

Maintenance: Drainage Procedure

Drainage Safety Precautions

Warnings and cautions related to turning off power, protective clothing, and handling liquids.

Step-by-Step Drainage

Detailed steps for draining the pump, including closing valves, removing pipes, and collecting liquid.

IWAKI PUMPS MD-55F Specifications

General IconGeneral
ModelMD-55F
CategoryWater Pump
ManufacturerIWAKI PUMPS
TypeMagnetic Drive Pump
Max Temperature80 °C
Inlet/Outlet ConnectionThreaded
Frequency50/60 Hz
PhaseSingle Phase
Material (Wetted Parts)PP (Polypropylene)
Operating Temperature Range0°C to 80°C
Motor EnclosureTEFC
Voltage100-240 V

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