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Identifies engine brake housing via nameplate, including model, part, front/rear, and serial numbers.
Verifies engine model and year prior to brake installation, checking serial number plate.
Notes on usage, compatibility with exhaust brakes, and specific part numbers for 24v applications.
Lists specific torque values for mounting spacers, screws, nuts, and caps.
Discusses the need for a new turbo actuator on ISL engines due to increased backpressure.
Advises consulting transmission manufacturer for compatibility with automatic transmissions.
Step-by-step instructions for removing, replacing, and adjusting crossheads and adjusting screws.
Detailed steps for mounting the engine brake housing, including bolt torquing and electrical connection.
Specific instructions for installing the spacer on ISL98 engines, including sealant and bolt torquing.
Procedure for adjusting slave piston clearance with the engine stopped and cold, using feeler gauges.
Directs users to Cummins service manual or service center for wiring installation information.
Procedures for bleeding brake housings and checking engine brake operation after installation.
Instructions for installing the new gasket and cover on the spacer, including torquing the capscrews.
Explains how the engine brake converts a diesel engine into a power-absorbing air compressor.
Describes the sequence of events during exhaust blowdown, from solenoid to air escape.
Detailed steps for safely removing, cleaning, and reassembling the control valve assembly.
Instructions for disconnecting, removing, cleaning, and reinstalling the solenoid valve with new seals.
Guidance on inspecting the slave piston adjusting screw, ensuring proper protrusion and free movement.
Procedure for removing, cleaning, inspecting, and reinstalling the master piston and spring.
Steps for safely removing and replacing the slave piston using a specialized removal tool.
General| Type | Spring Applied Brake |
|---|---|
| Model | CBRAKE 490 |
| Torque Range | Up to 490 Nm |
| Voltage | 24V DC |
| Application | Automation |
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