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Table of Contents

iv 9831/4600-3 iv

Maintenance Safety

General ................................................................................................................................................ 89

Fluids and Lubricants ......................................................................................................................... 90

Maintenance Schedules

General ................................................................................................................................................ 95

How to Use the Maintenance Schedules ........................................................................................... 95

Maintenance Intervals ......................................................................................................................... 95

Pre-start Cold Checks, Service Points and Fluid Levels .................................................................... 96

Functional Tests and Final Inspection ................................................................................................ 98

Maintenance Positions

General .............................................................................................................................................. 100

Service Points

General .............................................................................................................................................. 101

Access Apertures

Engine Compartment Cover ............................................................................................................. 105

Cab/Canopy ...................................................................................................................................... 106

Tools

General .............................................................................................................................................. 108

Body and Framework

General ............................................................................................................................................. 109

Operator Station

General ............................................................................................................................................. 110

Operator Protective Structure ........................................................................................................... 110

Seat ................................................................................................................................................... 110

Seat Belt ........................................................................................................................................... 110

Doors/Hatches .................................................................................................................................. 111

Controls ............................................................................................................................................. 111

Engine

General ............................................................................................................................................. 112

Oil ...................................................................................................................................................... 112

Drive Belt .......................................................................................................................................... 116

Exhaust ............................................................................................................................................. 117

Air Filter

General ............................................................................................................................................. 118

Fuel System

General ............................................................................................................................................. 120

Tank .................................................................................................................................................. 122

Fuel Filter .......................................................................................................................................... 122

Engine Fuel Filter ............................................................................................................................. 124

Lubricity Filter ................................................................................................................................... 125

Water Separator ............................................................................................................................... 125

Cooling System

General ............................................................................................................................................. 127

Coolant .............................................................................................................................................. 127

Cooling Pack .................................................................................................................................... 128

Brakes

Park Brake ........................................................................................................................................ 130

Service Brake ................................................................................................................................... 130

Axles

Oil ...................................................................................................................................................... 131

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