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jcb 535-140 Hi Viz User Manual

jcb 535-140 Hi Viz
149 pages
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Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
World Class
Customer Support
9803/3750-05
Publication No.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Service Manual
Side Engine Loadalls
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Routine Maintenance
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Steering
Section K - Engine
Section M - Electronic Data Systems
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Table of Contents

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jcb 535-140 Hi Viz Specifications

General IconGeneral
Max Travel Speed29 km/h
Width2.35 m
Height2.59 m
Maximum Lift Capacity3500 kg
Engine Power55 kW
Length6.26 m

Summary

General Information

Applications

Details topics related to JCB Loadall machines and their model codes.

Use

Information about the manual's structure and how to use it effectively.

Machine Identification

Information about machine identification and data plates for accurate identification.

Torque Settings

Specifies torque values for fasteners and hydraulic connections, crucial for assembly.

Service Tools

Lists and details special tools required for maintenance procedures.

Body and Framework

Fork Carriage

Details the fork carriage component of the machine.

Cab Heating and Ventilation SYSTEM

Information on the cab's heating and ventilation system.

Load Moment Indicator (LMI) SYSTEM

Covers the Load Moment Indicator system for load safety monitoring.

Electrics

Fuses and Relays

Information on the location and function of fuses and relays in the electrical system.

Battery

Details the machine's battery system and its maintenance.

Hydraulics

Systems and Schematics

Overview of hydraulic systems and schematic representations.

Ram Maintenance

Procedures for maintaining hydraulic rams to ensure proper function.

Transmission

Wheels and Tyres

Information regarding the machine's wheels and tyres, including maintenance.

Front Axles

Details the front axle components and their maintenance.

Brakes

Twin Axle Service Brakes SYSTEM (S1)

Describes the twin axle service brake system, likely with variations.

External Park Brake SYSTEM

Information on the external park brake system.

Steering

Steering SYSTEM

Comprehensive information on the steering system and its components.

Hydraulic Steering Unit

Details the hydraulic unit responsible for steering the machine.

Engine

Stop and Start SYSTEM (Mechanical F.I. Engines)

Procedures for starting and stopping engines with mechanical fuel injection.

JCB Dieselmax (Mechanical F.I. Engines)

Specific information related to the JCB Dieselmax engine with mechanical fuel injection.

Electronic Data Systems

CANbus SYSTEM

Explains the CANbus communication system used in electronic data management.

Loadall Monitoring SYSTEM

Details the system for monitoring the Loadall machine's operational status.

Torque Settings

Zinc Plated Fasteners and Dacromet Fasteners

Identifies fastener types and their torque settings based on plating.

Hydraulic Connections

Provides torque settings for BSP and SAE hydraulic connections.

Service Tools

Numerical List

Lists part numbers and descriptions of special tools and their reference figures.

Tool Detail Reference

Provides detailed illustrations and component lists for specific tools like the Rivet Nut Tool.

Service Consumables

Sealing and Retaining Compounds

Lists various sealants, threadlockers, and adhesives with part numbers and quantities.

Fuel

Acceptable and Unacceptable Fuels

Lists acceptable and unacceptable fuel specifications for JCB Dieselmax engines.

Effects of Fuel Contaminates

Details the disastrous effects of dirt, water, and wax contaminants on fuel injection equipment.

Stall Speed Combinations

Specifications

Provides correct engine RPM (stall speed) figures for transmission and hydraulic systems.

Care and Safety

Safety Notices

Explains safety notice signal words (Danger, Warning, Caution) and their meanings.

General Procedures

Introduces essential procedures like parking, making safe, and venting hydraulic pressure.

Routine Maintenance

Health and Safety

Emphasizes lubricant safety, hygiene, storage, and proper waste disposal practices.

Service Schedules - Machines with SD and SF Engines

Provides a detailed schedule of maintenance tasks based on operating hours for SD/SF engines.

Fluids, Lubricants and Capacities

Specifies the types and quantities of fluids and lubricants required for the machine.

Cleaning the Machine

Outlines procedures and precautions for safely cleaning the machine and its components.

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