jcb 535-125 Hi Viz User Manual

Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
World Class
Customer Support
9803/3750-05
Publication No.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Service Manual
Side Engine Loadalls
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Routine Maintenance
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Steering
Section K - Engine
Section M - Electronic Data Systems
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jcb 535-125 Hi Viz Specifications

General

Brand	jcb
Model	535-125 Hi Viz
Category	Compact Loader
Language	English

Summary

Section 1 - General Information

Applications

Manual covers topics for JCB Loadall machines in the 5A group, listing machine model codes and family.

Tables

Applications table cross-references topics to specific machine models and variants for accurate information retrieval.

Use

Explains manual structure, how to use it, and details scope, personnel, applications, format, and codes.

Machine Identification

Provides information on machine and component identification plates, including PIN structure and types.

Torque Settings

Details torque values for bolts and hydraulic connectors, explaining variations and correct usage.

Service Tools

Lists special tools required for manual procedures, noting availability and local manufacturing options.

Rivet Nuts

Specifies rivet nut details: thread diameter, material thickness, drill hole diameter, and fitting procedure.

Service Consumables

Lists consumables like sealants and compounds needed for procedures, advising to check availability.

Fuel

Information on fuel types, usage with JCB Dieselmax engines, and fault diagnosis related to fuel.

Stall Speed Combinations

Introduces stall speed tests for diagnosing engine, transmission, or hydraulic faults.

Section 2 - Care and Safety

Safety Notices

Explains safety notices, signal words (DANGER, WARNING, CAUTION), and their meanings.

General Procedures

Outlines general procedures like parking, venting hydraulics, and connecting/disconnecting hoses safely.

Section 3 - Routine Maintenance

Health and Safety

Covers lubricant handling, hygiene, storage, waste disposal, first aid for oil, and battery safety.

Service Schedules - Machines with SD and SF Engines

Details service schedules, pre-start checks, fluid levels, and functional tests for SD/SF engines.

Service Schedules - Machines with SE Engines

Provides service schedules, pre-start checks, fluid levels, and functional tests for SE engines.

Fluids, Lubricants and Capacities

Lists specifications for fuel, engine oil, coolant, transmission fluid, axle oil, and grease capacities.

Cleaning the Machine

Guides on cleaning the machine using water/steam, detergents, and pressure washing safely.