jcb 533-105 User Manual

SERVICE MANUAL
LOADALL (ROUGH TERRAIN
VARIABLE REACH TRUCK)
533-105, 535-v125, 540-140,
540-170, 540-200, 540-v140,
540-v180, 550-140, 550-170
EN - 9813/7650 - ISSUE 2 - 04/2018
This manual contains original instructions, verified by
the manufacturer (or their authorized representative).
Copyright 2018 © JCB SERVICE
All rights reserved. No part of this publication may
be reproduced, stored in a retrieval system, or
transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise,
without prior permission from JCB SERVICE.
www.jcb.com
Foreword
The Operator's Manual
You and others can be killed or seriously injured
if you operate or maintain the machine without
first studying the Operator's Manual. You must
understand and follow the instructions in the
Operator's Manual. If you do not understand
anything, ask your employer or JCB dealer to
explain it.
Do not operate the machine without an Operator's
Manual, or if there is anything on the machine you
do not understand.
Treat the Operator's Manual as part of the machine.
Keep it clean and in good condition. Replace the
Operator's Manual immediately if it is lost, damaged
or becomes unreadable.
Contents
01 - Machine
03 - Attachments, Couplings and Load
Handling
06 - Body and Framework
09 - Operator Station
12 - Heating, Ventilating and Air-
Conditioning (HVAC)
15 - Engine
18 - Fuel and Exhaust System
21 - Cooling System
24 - Brake System
25 - Steering System
27 - Driveline
30 - Hydraulic System
33 - Electrical System
72 - Fasteners and Fixings
75 - Consumable Products
78 - After Sales

jcb 533-105 Specifications

General

Brand	jcb
Model	533-105
Category	Compact Loader
Language	English

Summary

Machine Overview

Safety Procedures

Personal and General Safety

Guidelines for personal safety and ensuring the safety of others during operation.

Safety Warnings Explained

Understanding safety signal words (DANGER, WARNING, CAUTION) and alert symbols.

General Safety Practices

Essential practices: training, attire, alcohol, feeling unwell, lifting, raised equipment, lightning.

Maintenance Safety Measures

Safety measures for maintenance: raised machines, A/C, compressed air, springs, splinters, comms, repairs.

Operating Safety Guidelines

Safe operation: training, fuel, machine condition/limits, engine failure, exhaust gases, worksites, parking, banks.

Worksite Safety and Hazard Awareness

Ensuring safety on worksites, hazard identification, utilities, and risk assessment.

Risk Assessment Factors

Key considerations for risk assessment: personnel, machine, load, route, and weather conditions.

Safe Machine Positioning for Maintenance

Safe procedures for positioning the machine for maintenance with lift arm lowered or raised.

Manual Information

Model and Serial Number Identification

Details on how to identify the specific model and serial number of the JCB machine.

Using the Service Manual Effectively

Guidance on how to navigate and utilize the information provided within the service manual.

Machine Description

General Machine Overview

Overview of the JCB Loadall as a self-propelled, wheeled machine for rough terrain operation.

Main Component Locations

Identification of the primary components and their locations on the machine.

Service Point Locations

Details on where to find service points for maintenance and checks.