jcb 540-170 Service Manual

Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
World Class
Customer Support
9803/3750-05
Publication No.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Service Manual
Side Engine Loadalls
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Routine Maintenance
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Steering
Section K - Engine
Section M - Electronic Data Systems
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jcb 540-170 Specifications

General

Brand	jcb
Model	540-170
Category	Compact Loader
Language	English

Summary

Section 1 - General Information

Applications

Details machine models and their applications within the series.

Use

Explains how to use the manual and its overall structure.

Machine Identification

Information on identifying machine models and serial numbers.

Torque Settings

Specifies torque values for fasteners and hydraulic connections.

Service Tools

Lists special tools required for maintenance procedures.

Service Consumables

Details sealants, adhesives, and other consumables used.

Fuel

Information on fuel types and usage with JCB Dieselmax engines.

Stall Speed Combinations

Data for stall speed tests to diagnose system faults.

Section 2 - Care and Safety

Safety Notices

Explains safety signal words (Danger, Warning, Caution) and their meanings.

Safety Check List

Lists essential safety checks for operation and maintenance.

General Procedures

Covers common procedures like parking, making the machine safe, and venting pressure.

Section 3 - Routine Maintenance

Health and Safety

Guidelines for safe handling of lubricants, oils, and battery safety.

Service Schedules - Machines with SD and SF Engines

Maintenance schedules and checks for SD and SF engine types.

Service Schedules - Machines with SE Engines

Maintenance schedules and checks for SE engine types.

Fluids, Lubricants and Capacities

Specifications for fluids, lubricants, and their capacities.

Cleaning the Machine

Procedures for safely cleaning the machine using water or steam.