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JCM GLOBAL
Bank Note Validator
DBV Series
JCM GLOBAL DBV Series User Manual
102 pages
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P/N 960-100933R_REV
. 2 {EDP #233449}
Issue #4104-SME-01-0
2
©2020 JAPAN CASH MACHINE C
O,. L
TD.
DBV
TM
Ser
ies
DBV
-500 Bank
note A
ccept
or
Operation and
Maintenance Manual
(Revision 2)
http://ww
w.jcmglobal.com/
2
Table of Contents
Table of Contents
3
DBV™ Series
13
DBV-500 Banknote Acceptor
13
General Information
13
DBV-500 Unit
13
Product Descriptions
14
Model Descriptions
14
Type Descriptions
14
Software Descriptions
14
Precautions
15
User Cautions
15
Installation Cautions
15
Mounting, Dismounting & Transportation
15
Placing Foreign Objects into the Unit
15
Preventive Maintenance
15
Banknote Fitness Requirements
16
Primary Features
16
Component Names
17
Specifications
18
Technical Specifications
18
Environmental Specifications
19
Electrical Specifications
19
Structural Specifications
19
Unit Dimensions
20
Entire Unit Outside Dimensions
20
Bezel Type a Dimensions
21
Bezel Type B Dimensions
21
DBV-500 Installation/Maintenance Space Requirements
22
Technical Contact Information
23
Americas
23
JCM American
23
Europe, Middle East, Africa & Russia
23
JCM Europe Gmbh
23
UK & Ireland
23
JCM Europe (UK Office)
23
Asia and Oceania
23
Japan Cash Machine Co., Ltd. (Hq)
23
Installation
25
Installation Procedure
25
Grounding
25
Unit Installation
25
Standard Installation
25
Unit Installation with Panel Bracket
26
Lock Dimension Reference
26
Lock Installation
26
Plastic Latch Installation
26
Metal Lock Installation
27
Frame Lock Installation
27
DIP Switch Configurations
28
DIP Switch Block 1
28
DIP Switch Block 2
28
Connector Pin Assignments
29
Photo-Coupler Isolation Connector Pin Assignments
29
RS232C Connector Pin Assignments
30
TTL Connector Pin Assignments
31
USB Connector Pin Assignments
32
ID-044 Connector Pin Assignments
33
Option Connector Pin Assignments
34
Preventive Maintenance
35
Retrieving Banknotes
35
Clearing a Banknote Jam
35
Cleaning Procedure
36
Sensor and Roller Cleaning Procedure
36
Sensor and Roller Locations
37
Operational Flowchart
45
Figure 2-35 DBV-500 Operational Flowchart (Initializing)
45
Operational Flowchart (Continued 1)
46
Operational Flowchart (Continued 2)
47
Communications
49
Americas
49
JCM American
49
Europe, Middle East, Africa & Russia
49
JCM Europe Gmbh
49
UK & Ireland
49
JCM Europe (UK Office)
49
Asia and Oceania
49
Japan Cash Machine Co., Ltd. (Hq)
49
Disassembly/Reassembly
51
Tool Requirements
51
Main Board Removal
51
Figure 4-1 Cash Box Removal
51
Figure 4-2 Bezel Removal
51
Figure 4-3 Base Plate Removal
51
Side Sensor Board Removal
52
Figure 4-4 CPU Protective Sheet Removal
52
Figure 4-5 Main Board Removal
52
Figure 4-6 Connector Removal
52
Figure 4-7 Side Sensor Board Removal
52
Main Frame/Upper Guide Removal
53
Transport Motor/Stacker Motor Removal
53
Inside Sensor Board Removal
53
Centering Home Sensor Board Removal
53
Figure 4-8 Upper Guide Removal
53
Figure 4-9 Transport Motor/Stacker Motor Removal
53
Figure 4-10 Inside Sensor Board Removal
53
Figure 4-11 Upper Cover Removal
53
Centering Motor Removal
54
Outside Sensor Board Removal
54
Figure 4-12 Connector Removal
54
Figure 4-13 Centering Home Sensor Board Removal
54
Figure 4-14 Centering Motor Removal
54
Figure 4-15 Lower Guide Removal
54
Figure 4-16 Upper Guide 2 Removal
54
Figure 4-17 Upper Guide 1 Removal
55
Figure 4-18 Seal Sponge Removal
55
Wiring Diagrams
57
System Wiring Diagram
57
Figure 5-1 DBV-500 System Wiring Diagram
57
Calibration and Testing
59
Tool Requirement
59
Installation Procedures
59
Application Software Installation
59
Figure 6-1 Tool and Harness Connections
59
Figure 6-2 USB Cable Type Requirement
59
Figure 6-3 Setup.exe File Location
59
Figure 6-4 Installshield Wizard Screen
59
Driver Installation Procedure
60
Figure 6-5 Destination Folder Screen
60
Figure 6-6 Current Settings Confirmation
60
Figure 6-7 Installation Completion Screen
60
JCM Tool Suite Standard Edition Mode
61
Download Procedures
61
Software Program Download
61
Figure 6-10 Normal Mode Selection
61
Figure 6-11 Test Mode Selection
61
Figure 6-12 Normal Upgrade Setting
61
Figure 6-13 Initial Download Setting
61
Figure 6-14 Normal Upgrade Screen
61
Figure 6-15 Initial Download Screen
61
Calibration
62
Figure 6-16 JCM Tool Suite Standard Edition Screen Pull-Down Menu
62
Figure 6-17 Browse Screen Button Location
62
Figure 6-18 DBV-500 Software Program Selection
62
When to Calibrate
63
Placing the KS-091 Reference Paper
63
Figure 6-21 KS-091 Reference Paper
63
Figure 6-22 Placing KS-091 Reference Paper 1
63
Figure 6-23 Placing KS-091 Reference Paper 2
63
Calibration Preparation
64
Sensor Calibration
64
Figure 6-25 DIP SW1 Setting
64
Figure 6-26 Launching JCM Tool Suite Standard Edition Screen
64
Figure 6-27 Sensor Adjustment Selection
64
Figure 6-30 Non-Paper Calibration Screen
64
Figure 6-31 Non-Paper Calibration Completion
65
Figure 6-32 Placing Reference Paper Message
65
Figure 6-33 Reference Paper Calibration
65
Figure 6-34 Removing Reference Paper Message
65
Figure 6-35 Second Non-Paper Calibration
65
Figure 6-36 Serial Number Change Dialogue
65
Serial Number Setting
66
Figure 6-39 Calibration Result
66
Figure 6-40 Serial Number Setting Button
66
Figure 6-41 Set Serial Number Screen
66
Figure 6-42 Serial Number Setting Completion
66
White Level Test
67
Performance Tests
67
Performance Test Using a PC
67
Performance Test Preparation
67
Figure 6-43 White Level Test Button
67
Figure 6-44 White Level Test Start Button
67
Figure 6-45 White Level Test Completion
67
Figure 6-46 DIP SW1 Setting
67
Figure 6-47 JCM Tool Suite Standard Edition Initial Screen
67
Performance Test Items Using a PC
68
Feed Motor Test
68
Figure 6-48 Performance Test Main Screen
68
Figure 6-49 Feed Motor Test Selection
68
Figure 6-50 Feed Motor Test Start Button
68
Figure 6-51 Feed Motor Test Stop Button
68
Stacking Movement Test
69
Sensor Test
69
Figure 6-52 Stacking Movement Test Selection
69
Figure 6-53 Stacking Movement Test Start Button
69
Figure 6-54 Stacking Movement Test Stop Button
69
DIP SW1/SW2 Test
70
Figure 6-55 Sensor Test Selection
70
Figure 6-56 Sensor Test Start Button
70
Figure 6-57 Sensor Test Stop Button
70
Figure 6-58 DIP SW1/SW2 Test Selection
70
Figure 6-59 DIP SW Test Start Button
70
Figure 6-60 DIP SW Test Stop Button
70
LED Test
71
Centering Movement Test
71
Figure 6-61 LED Test Selection
71
Figure 6-62 LED Test Start Button
71
Figure 6-63 LED Test Stop Button
71
Figure 6-64 Centering Test Selection
71
Figure 6-65 Centering Test Start Button
71
Figure 6-66 Centering Test Stop Button
71
Performance Test Without a PC
72
Aging Test
72
Figure 6-67 Aging Test DIP SW1 Setting
72
Figure 6-68 Aging Test DIP SW2 Setting
72
Figure 6-69 DIP SW1 #8 off
72
Figure 6-70 DIP SW1 #6 and #7 on
72
Sensor Test
73
Acceptance Test
73
Figure 6-71 Sensor Test DIP SW1 Setting
73
Figure 6-72 Sensor Test DIP SW2 Setting
73
Figure 6-73 Sensor Test DIP SW1 #8 off
73
Figure 6-74 Acceptance Test DIP SW1 Setting
73
Figure 6-75 Acceptance Test DIP SW2 Setting
73
Figure 6-76 DIP SW1 #8 off
73
LED Test
74
Other Performance Tests
74
Figure 6-77 LED Test DIP SW1 Setting
74
Figure 6-78 LED Test DIP SW2 Setting
74
Figure 6-79 LED Test DIP SW1 #8 off
74
Figure 6-80 Other Tests DIP SW1 Setting
74
Figure 6-81 Other Tests DIP SW2 Setting
74
Exploded Views & Parts Lists
75
DBV-500 Entire Unit Exploded View
75
Figure 7-1 DBV-500 Entire Unit Exploded View Diagram
75
DBV-500 Entire Unit Parts List
76
DBV-500 Main Unit Exploded View
77
Figure 7-2 DBV-500 Main Unit Exploded View
77
DBV-500 Main Unit Parts List
78
DBV-500 Upper Guide Exploded View
79
Figure 7-3 DBV-500 Upper Guide Exploded View
79
DBV-500 Upper Guide Parts List
80
DBV-500 Main Frame Exploded View
82
Figure 7-4 DBV-500 Main Frame Exploded View
82
DBV-500 Main Frame Parts List
83
BV-500 Series Cash Box Option Parts Exploded View
84
Figure 7-5 DBV-500 Series Cash Box Option Parts Exploded View
84
DBV-500 Series Cash Box Option Parts List
85
DBV-500Harness Parts List
85
Index
87
A Troubleshooting
89
Introduction
89
Troubleshooting Overview
89
Fault Table Listings
89
Adjustment Error
90
Communication Error
91
LED Indication Conditions
91
LED Flash Error Code Conditions
91
LED Flash Reject Code Conditions
94
DBV-500 Maintenance Equipment
96
Reference Paper Handling
96
Figure A-1 Additional Maintenance Equipment Requirements
96
B Glossary
97
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JCM GLOBAL DBV Series Specifications
General
Brand
JCM GLOBAL
Model
DBV Series
Category
Bank Note Validator
Language
English
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