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JLG 4069LE Service Manual

JLG 4069LE
158 pages
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Service and Maintenance Manual
Models
3369LE
4069LE
M3369
M4069
PVC 2004
31217135
March 13, 2020 - Rev A
AS/NZS
Go to Discount-Equipment.com to order your parts

Table of Contents

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JLG 4069LE Specifications

General IconGeneral
BrandJLG
Model4069LE
CategoryBoom Lifts
LanguageEnglish

Summary

Section A. Introduction - Maintenance Safety Precautions

General Safety Precautions

General safety precautions for mobile elevating work platforms.

Hydraulic System Safety

Safety considerations for high-pressure hydraulic systems.

Maintenance Safety Violations

Consequences of non-compliance with safety precautions during maintenance.

Revision Log

Original Issue Details

Details of the original document issue and date.

Section 1 - Specifications

Machine Specifications Overview

Details overall machine specifications and data.

Component Data Details

Information on various machine components like battery charger and drive system.

Machine Capacities

Fluid capacities for the machine's fuel, hydraulic, and generator systems.

Hydraulic Pressure Settings

Hydraulic system main relief, steer, and lift pressure settings.

Torque Specifications Summary

Torque values for fasteners and components.

Cylinder Specifications

Specifications for hydraulic cylinders including bore, stroke, and rod diameter.

Major Component Weights

Weights of key machine components for handling and transport.

Critical Stability Weights

Weights critical for maintaining machine stability during operation.

Lubrication Requirements

Lubrication requirements, grades, and temperature ranges for the machine.

Serial Number Locations

Location of machine serial number plate and stamped number.

Thread Locking Compound Specifications

Specifies thread locking compounds and their part numbers for fasteners.

Fastener Torque Charts

Detailed tables for SAE and metric fastener torque values.

Section 2 - General

Machine Preparation, Inspection, and Maintenance

Procedures for preparing, inspecting, and maintaining the machine for safe operation.

Service and Maintenance Guidelines

General guidelines for equipment servicing and maintenance procedures.

Lubrication and Information

Information on lubrication procedures and hydraulic system contaminants.

Cylinder Drift Testing Procedures

Procedures for testing cylinder drift and platform drift.

Pins and Composite Bearing Repair

Guidelines for inspecting and repairing pins and composite bearings.

Preventive Maintenance and Inspection Schedule

Schedule and definitions for preventive maintenance and inspection checks.

Section 3 - Chassis & Scissor Arms

Calibrations Procedures

Procedures for calibrating elevation, speed, and tilt sensors.

Tilt Sensor Information

Details on the tilt sensor and its calibration and troubleshooting.

Battery Maintenance and Charging

Procedures for maintaining and charging the machine's batteries.

Generator System

Information and components related to the generator system.

Supplementary Fuse for APU

Procedure to add a supplementary fuse for the Engine Generator Controller.

Joystick Controller Operation

Information on the joystick controller, its specifications, and calibration.

Towing Procedures

Instructions for disengaging and engaging the machine for towing.

Drive Hub Disassembly and Assembly

Detailed procedures for drive hub disassembly and reassembly.

MICO Drive Brake Servicing

Procedures for disassembling, assembling, and bleeding the MICO drive brake.

Torque Hub Procedures

Procedures related to the torque hub including tests and bolt torquing.

Section 4 - Hydraulics

Hydraulic System Servicing and Maintenance

General guidelines for servicing and maintaining hydraulic systems.

Hydraulic Lubrication Information

Information on hydraulic system lubrication and oil recommendations.

Hydraulic Cylinder Theory

Explanation of how double-acting lift and steer hydraulic cylinders operate.

Hydraulic Valve Theory

Explanation of control valve operation and types in the hydraulic system.

Hydraulic Component Functions

Functional descriptions of hydraulic pump and manual descent.

Wear Pad Specifications

Information on wear pad thickness and replacement guidelines.

Motor Controller Operation Modes

Operating modes for the traction motor and pump motor.

Machine Traction Features

Features of the traction mode including proportional control and speed cutback.

Cylinder Checking Procedures

Procedures for checking hydraulic cylinders for drift and leaks.

Cylinder Removal and Installation

Procedures for removing and installing hydraulic lift cylinders.

Hydraulic Cylinder Repair

General procedures for hydraulic cylinder disassembly, cleaning, and assembly.

Steer Cylinder Removal Procedure

Procedure for removing the steer cylinder from the machine.

Oscillation Cylinder Bleeding

Procedures for bleeding oscillation cylinders.

Oscillating Axle Lockout Cylinder Test

Test procedure for lockout cylinders to verify function.

Hydraulic Cylinder Assemblies

Exploded views and parts lists for hydraulic cylinders.

Hydraulic Pressure Setting Procedures

Procedures for setting main relief, lift relief, and steer relief pressures.

Drive Torque Hub Service

Disassembly and assembly procedures for the drive torque hub.

Drive Assist Valve Information

Information on the drive assist valve and its schematic.

Section 5 - JLG Control System

Hand Held Analyzer Usage

Information on the JLG handheld analyzer and its connection.

Changing Analyzer Access Level

Procedure for changing analyzer access level using a password.

Adjusting Analyzer Parameters

Procedure for adjusting personality and machine setup parameters.

Machine Setup Configuration

Procedures for configuring machine setup parameters like model and ground alarm.

PC Boards Identification

Identification of PC boards used in the control system.

Flash Codes and DTC Descriptions

Table of flash codes and diagnostic trouble codes with descriptions.

Section 6 - General Electrical Information & Schematics

General Section Introduction

Introduction to electrical schematics and troubleshooting.

Multimeter Basics for Troubleshooting

Basic information on using multimeters for circuit measurements.

Applying Silicone Dielectric Compound

Procedure for applying compound to AMP connectors to prevent issues.

Dielectric Grease Application Guidance

General guidance for applying dielectric grease to various connector types.

AMP Connector Assembly and Disassembly

Procedures for assembling and disassembling AMP connectors.

Deutsch Connector Procedures

Procedures for assembling and disassembling DT/DTP and HD/HDP Deutsch connectors.

Electrical Schematics Reference

Reference to electrical schematic diagrams for troubleshooting.

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