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JLG 4069LE - Service Manual

JLG 4069LE
158 pages
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Service and Maintenance Manual
Models
3369LE
4069LE
M3369
M4069
PVC 2004
31217135
March 13, 2020 - Rev A
AS/NZS
Go to Discount-Equipment.com to order your parts

Table of Contents

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    ЕвгенийSep 14, 2026
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    Summary

    Section A. Introduction - Maintenance Safety Precautions

    General Safety Precautions

    General safety precautions for mobile elevating work platforms.

    Hydraulic System Safety

    Safety considerations for high-pressure hydraulic systems.

    Maintenance Safety Violations

    Consequences of non-compliance with safety precautions during maintenance.

    Revision Log

    Original Issue Details

    Details of the original document issue and date.

    Section 1 - Specifications

    Machine Specifications Overview

    Details overall machine specifications and data.

    Component Data Details

    Information on various machine components like battery charger and drive system.

    Machine Capacities

    Fluid capacities for the machine's fuel, hydraulic, and generator systems.

    Hydraulic Pressure Settings

    Hydraulic system main relief, steer, and lift pressure settings.

    Torque Specifications Summary

    Torque values for fasteners and components.

    Cylinder Specifications

    Specifications for hydraulic cylinders including bore, stroke, and rod diameter.

    Major Component Weights

    Weights of key machine components for handling and transport.

    Critical Stability Weights

    Weights critical for maintaining machine stability during operation.

    Lubrication Requirements

    Lubrication requirements, grades, and temperature ranges for the machine.

    Serial Number Locations

    Location of machine serial number plate and stamped number.

    Thread Locking Compound Specifications

    Specifies thread locking compounds and their part numbers for fasteners.

    Fastener Torque Charts

    Detailed tables for SAE and metric fastener torque values.

    Section 2 - General

    Machine Preparation, Inspection, and Maintenance

    Procedures for preparing, inspecting, and maintaining the machine for safe operation.

    Service and Maintenance Guidelines

    General guidelines for equipment servicing and maintenance procedures.

    Lubrication and Information

    Information on lubrication procedures and hydraulic system contaminants.

    Cylinder Drift Testing Procedures

    Procedures for testing cylinder drift and platform drift.

    Pins and Composite Bearing Repair

    Guidelines for inspecting and repairing pins and composite bearings.

    Preventive Maintenance and Inspection Schedule

    Schedule and definitions for preventive maintenance and inspection checks.

    Section 3 - Chassis & Scissor Arms

    Calibrations Procedures

    Procedures for calibrating elevation, speed, and tilt sensors.

    Tilt Sensor Information

    Details on the tilt sensor and its calibration and troubleshooting.

    Battery Maintenance and Charging

    Procedures for maintaining and charging the machine's batteries.

    Generator System

    Information and components related to the generator system.

    Supplementary Fuse for APU

    Procedure to add a supplementary fuse for the Engine Generator Controller.

    Joystick Controller Operation

    Information on the joystick controller, its specifications, and calibration.

    Towing Procedures

    Instructions for disengaging and engaging the machine for towing.

    Drive Hub Disassembly and Assembly

    Detailed procedures for drive hub disassembly and reassembly.

    MICO Drive Brake Servicing

    Procedures for disassembling, assembling, and bleeding the MICO drive brake.

    Torque Hub Procedures

    Procedures related to the torque hub including tests and bolt torquing.

    Section 4 - Hydraulics

    Hydraulic System Servicing and Maintenance

    General guidelines for servicing and maintaining hydraulic systems.

    Hydraulic Lubrication Information

    Information on hydraulic system lubrication and oil recommendations.

    Hydraulic Cylinder Theory

    Explanation of how double-acting lift and steer hydraulic cylinders operate.

    Hydraulic Valve Theory

    Explanation of control valve operation and types in the hydraulic system.

    Hydraulic Component Functions

    Functional descriptions of hydraulic pump and manual descent.

    Wear Pad Specifications

    Information on wear pad thickness and replacement guidelines.

    Motor Controller Operation Modes

    Operating modes for the traction motor and pump motor.

    Machine Traction Features

    Features of the traction mode including proportional control and speed cutback.

    Cylinder Checking Procedures

    Procedures for checking hydraulic cylinders for drift and leaks.

    Cylinder Removal and Installation

    Procedures for removing and installing hydraulic lift cylinders.

    Hydraulic Cylinder Repair

    General procedures for hydraulic cylinder disassembly, cleaning, and assembly.

    Steer Cylinder Removal Procedure

    Procedure for removing the steer cylinder from the machine.

    Oscillation Cylinder Bleeding

    Procedures for bleeding oscillation cylinders.

    Oscillating Axle Lockout Cylinder Test

    Test procedure for lockout cylinders to verify function.

    Hydraulic Cylinder Assemblies

    Exploded views and parts lists for hydraulic cylinders.

    Hydraulic Pressure Setting Procedures

    Procedures for setting main relief, lift relief, and steer relief pressures.

    Drive Torque Hub Service

    Disassembly and assembly procedures for the drive torque hub.

    Drive Assist Valve Information

    Information on the drive assist valve and its schematic.

    Section 5 - JLG Control System

    Hand Held Analyzer Usage

    Information on the JLG handheld analyzer and its connection.

    Changing Analyzer Access Level

    Procedure for changing analyzer access level using a password.

    Adjusting Analyzer Parameters

    Procedure for adjusting personality and machine setup parameters.

    Machine Setup Configuration

    Procedures for configuring machine setup parameters like model and ground alarm.

    PC Boards Identification

    Identification of PC boards used in the control system.

    Flash Codes and DTC Descriptions

    Table of flash codes and diagnostic trouble codes with descriptions.

    Section 6 - General Electrical Information & Schematics

    General Section Introduction

    Introduction to electrical schematics and troubleshooting.

    Multimeter Basics for Troubleshooting

    Basic information on using multimeters for circuit measurements.

    Applying Silicone Dielectric Compound

    Procedure for applying compound to AMP connectors to prevent issues.

    Dielectric Grease Application Guidance

    General guidance for applying dielectric grease to various connector types.

    AMP Connector Assembly and Disassembly

    Procedures for assembling and disassembling AMP connectors.

    Deutsch Connector Procedures

    Procedures for assembling and disassembling DT/DTP and HD/HDP Deutsch connectors.

    Electrical Schematics Reference

    Reference to electrical schematic diagrams for troubleshooting.

    JLG 4069LE Specifications

    General IconGeneral
    BrandJLG
    Model4069LE
    CategoryBoom Lifts
    LanguageEnglish

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