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E450AJ
JLG E450AJ Operation And Safety Manual
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ANSI
®
Operation a
nd S
a
fety
Ma
n
u
al
Original Instructions - Keep t
his manual with the machine at
all times.
AS/NZS
Boom Lif
t Models
E450A
E450AJ
M450AJ
S/N 0300208529*
to 03002
72287
B300001429 t
o
B300005763
*
See
inside
front
cover
for
exceptions.
3121713
December 5, 2018 - Rev E
To
order go
to
Discount-Equipment.com
2
Table of Contents
Table of Contents
8
Section 1 - Safety Precautions
13
General
13
Pre-Operation
13
Operator Training and Knowledge
13
Workplace Inspection
14
Machine Inspection
15
Operation
15
General
15
Trip and Fall Hazards
16
Electrocution Hazards
17
Tipping Hazards
19
Crushing and Collision Hazards
22
Towing, Lifting, and Hauling
23
Maintenance
23
Maintenance Hazards
23
Battery Hazards
25
Section 2 - User Responsibilities, Machine Preparation, and Inspection
26
2.1 Personnel Training
26
Operator Training
26
Training Supervision
26
Operator Responsibility
26
2.2 Preparation, Inspection, and Maintenance
27
Pre-Start Inspection
30
Daily Walk-Around Inspection
31
Function Check
34
Skyguard Function Test
36
Section 3 - Machine Controls and Indicators
37
General
37
Controls and Indicators
37
Ground Control Console
38
Platform Control Console
42
Platform Control Indicator Panel
49
Section 4 - Machine Operation
55
Description
55
Boom Operating Characteristics and Limitations
55
Capacities
55
Stability
56
Motor Operation
56
Power/Emergency Stop
56
Platform/Ground Select Switch
59
Motor Activation
59
Traveling (Driving)
59
Traveling Forward and Reverse
60
Traveling on a Grade
62
Steering
63
Platform
63
Loading from Ground Level
63
Loading from Positions above Ground Level
63
Platform Level Adjustment
64
Platform Rotation
64
Boom
64
Swinging the Boom
65
Raising and Lowering the Lower and MID Boom
65
Raising and Lowering the Upper Boom
65
Generator
65
Automatic Operating Mode
65
Battery Only Operating Mode
66
Manual (Charge) Operating Mode
66
Inverter
67
4.10 Machine Function Speeds
67
Machine Safety System Override (Msso)
67
4.12 Skyguard Operation
68
Skyguard
68
Skyguard - Skyline
68
Skyguard - Skyeye
69
Skyguard Function Table
69
4.13 Boom Synchronizing Procedure
70
4.14 Shut down and Park
70
4.15 Machine Lifting and Tie down
71
Lifting
71
Tie down
71
Section 5 - Emergency Procedures
91
General
91
Incident Notification
91
Emergency Operation
91
Operator Unable to Control Machine
91
Platform or Boom Caught Overhead
92
Emergency Towing Procedures
92
Manual Descent System
93
Manual Swing Override
93
Machine Safety System Override (Msso)
93
Section 6 - Accessories
94
Soft Touch
94
Fall Arrest Platform
96
Pipe Racks
96
Safety Precautions
97
Preparation and Inspection
97
Operation
97
Section 7 - General Specifications & Operator Maintenance
98
Introduction
98
Operating Specifications
98
Capacities
99
Tires
100
Dimensional Data
100
Torque Specifications
101
Hydraulic Oil
101
Critical Stability Weights
103
Serial Number Locations
103
Maintenance and Lubrication
106
Battery Maintenance and Charging
112
Battery Maintenance, Quarterly
112
Optional on Board Generator
113
Battery Charging (on Board Charger)
113
Tires & Wheels
114
Tire Inflation
114
Tire Damage
114
Tire Replacement
114
Wheel Replacement
115
Wheel Installation
115
Supplemental Information
117
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JLG E450AJ Specifications
General
Platform Height
45 ft
Weight
13, 400 lb
Power Source
Electric
Platform Capacity
500 lbs
Platform Capacity - Unrestricted
500 lbs
Tire Type
Solid
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