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JLG E600JP Service Manual

JLG E600JP
222 pages
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Service and Maintenance Manual
Model
E600
E600J
E600JP
M600
M600J
M600JP
P/N - 3121813
December 18, 2012

Table of Contents

Other manuals for JLG E600JP

Questions and Answers:

JLG E600JP Specifications

General IconGeneral
BrandJLG
ModelE600JP
CategoryBoom Lifts
LanguageEnglish

Summary

SECTION A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS

A GENERAL

General safety precautions for aerial platform maintenance, emphasizing user responsibility and safety.

B HYDRAULIC SYSTEM SAFETY

Safety precautions for hydraulic systems operating at high pressures, advising to relieve pressure before disconnection.

C MAINTENANCE

Mandatory safety precautions for maintenance, including part identification, no smoking, and protective gear.

SECTION 1 - SPECIFICATIONS

SECTION 2 - GENERAL

2.1 MACHINE PREPARATION, INSPECTION, AND MAINTENANCE

Covers general procedures for machine preparation, inspection schedules, and maintenance responsibilities.

2.4 CYLINDER DRIFT TEST

Describes methods for measuring acceptable cylinder drift for platform and cylinder movement.

2.6 WELDING ON JLG EQUIPMENT

Outlines procedures for welding on JLG equipment, including what to do and not to do.

SECTION 3 - CHASSIS & TURNTABLE

3.2 Drive Hub - Rear (Prior to S/N 0300112585)

Details on disengaging and engaging the drive hub for towing, including disassembly steps.

3.3 Drive Hub (S/N 115723 to Present)

Covers roll and leak testing, tightening bolts, and main disassembly for the drive hub.

3.4 DRIVE BRAKE - MICO

Provides disassembly, assembly, and bleeding procedures for the MICO drive brake.

3.6 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED)

Describes the quarterly test procedure for the oscillating axle lockout system.

3.8 SWING DRIVE

Covers roll, leak, and brake testing, tightening bolts, and motor control valve disassembly.

3.9 SWING BEARING

Details checks for turntable bearing mounting bolt condition and wear tolerance.

3.10 BATTERY MAINTENANCE AND CHARGING

Provides guidance on quarterly battery maintenance and charging procedures.

3.11 GENERATOR (Prior to S/N 88375)

Describes generator components, including engine, alternator, dynamo, and control systems.

Alarms and Fault Flash Codes

Lists generator system flash codes, alarms, and their descriptions for troubleshooting.

RBS Engine/Generator Controller

Information on the RBS engine/generator controller and its interface pin assignments.

SECTION 4 - BOOM & PLATFORM

4.1 BOOM

Covers the removal and installation procedures for the boom assembly.

4.2 LOAD CELL CALIBRATION PROCEDURE

Step-by-step guide for calibrating the load cell, including setup and adjustments.

SECTION 5 - HYDRAULICS

5.5 PRESSURE SETTINGS

Lists pressure settings for various functions like proportional main relief, lift, swing, and steer.

SECTION 6 - JLG CONTROL SYSTEM

6.5 ADJUSTING PARAMETERS USING THE HAND HELD ANALYZER

Steps for adjusting personality settings and parameters using the analyzer.

6.7 MACHINE PERSONALITY SETTINGS

Details personality settings ranges and defaults for drive, lift, swing, telescope, basket, jib, and steer functions.

6.11 SYSTEM SELF TEST

Procedure for performing system self-tests to locate typical problems and check inputs/outputs.

SECTION 7 - BASIC ELECTRICAL INFORMATION & SCHEMATICS

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