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Johnson Controls Frick RXF 39 - User Manual

Johnson Controls Frick RXF 39
64 pages
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RXF
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Form 070.410-IOM (JAN 2012)
INSTALLATION - OPERATION - MAINTENANCE
File: SERVICE MANUAL - Section 70
Replaces: 070.410-IOM (JUL 2011)
Dist: 3, 3a, 3b, 3c
Please check www.johnsoncontrols.com/frick for the latest version of this publication.
THIS MANUAL CONTAINS RIGGING, ASSEMBLY, START-UP,
AND MAINTENANCE INSTRUCTIONS. READ THOROUGHLY
BEFORE BEGINNING INSTALLATION. FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN PERSONAL INJURY OR DEATH,
DAMAGE TO THE UNIT, OR IMPROPER OPERATION.

Table of Contents

Questions and Answers

Johnson Controls Frick RXF 39 Specifications

General IconGeneral
BrandJohnson Controls
ModelFrick RXF 39
CategoryAir Compressor
LanguageEnglish

Summary

Installation

Foundation

Requirements and guidelines for compressor package foundations, including anchoring and grouting.

Handling and Moving

Instructions for safely rigging and moving the RXF compressor units.

Electrical Installation

Voltage Protection

Recommendations regarding voltage protection and the use of UPS systems.

Motor Starter Package

Information on motor starter packages and wiring requirements.

Operation

Operation and Start-Up Instructions

Step-by-step instructions for starting up and operating the RXF Rotary Screw Compressor Unit.

RXF Compressor

Features and design principles of the RXF rotary screw compressor.

Compressor Lubrication System

Functions of the lubrication system in the RXF compressor.

Cold-Start System

Description of the cold-start discharge check valve for lubrication at low temperatures.

Volumizer II VI Control

Automatic adjustment of compressor volume ratio to optimize efficiency.

QuantumLX EZ-Cool Liquid Injection Adjustment Procedure

Steps to set up and tune the EZ-Cool™ LIOC with Quantum™ LX Control Panel.

Operation of Danfoss Liquid Injection Valve

Using the Danfoss ICAD interface to monitor and change parameters.

Danfoss Valve Control Interface

Details on using push buttons and display to manage valve parameters.

Start-up Procedures

Initial Start-up Procedure

Points to keep in mind during the initial start-up of the compressor unit.

Normal Start-up Procedure

Step-by-step guide for starting the compressor under normal conditions.

Maintenance Procedures

Normal Maintenance Operations

Essential safety precautions to take before performing maintenance.

General Maintenance

Key areas for ensuring long and trouble-free service from the compressor unit.

General Instructions for Replacing Components

Standard procedures for replacing unit components exposed to refrigerant.

Changing Oil

Detailed procedure for changing the compressor oil and related components.

Demand Pump Disassembly

Detailed instructions for disassembling the demand pump.

Troubleshooting the Demand Pump

Guidance on identifying and resolving issues with the demand pump.

Demand Pump Assembly

Step-by-step instructions for reassembling the demand pump with mechanical seals.

Troubleshooting

Recommended Maintenance Program

Importance of a regular maintenance program for optimal unit performance.

Oil Quality and Analysis

Importance of high-quality refrigeration oil and oil analysis for compressor longevity.

Troubleshooting the Compressor

Common compressor symptoms and their probable causes and corrections.

Troubleshooting the Oil Separator

Identifying and correcting issues related to oil level and oil return in the separator.

Troubleshooting the Liquid Injection Oil Cooling System

Diagnosing and resolving high or low oil temperatures and fluctuating oil temperatures.

Troubleshooting the Hydraulic System

Common issues with slide valve and slide stop function and movement.

Wiring Diagrams

Electrical Installation Best Practices

Proper Installation of Electronic Equipment

Guidelines for installing electronic equipment in industrial environments to prevent interference.

Grounding

Critical factors for proper grounding of electronic control equipment.

Forms and Reports

Compressor Prestart Checklist

Checklist for installers to complete before Frick Field Service Supervisor arrival.

Setpoint Configuration

Section for recording capacity control, compressor, and package safety setpoints.

Compressor Component Setpoints

Settings for compressor motor, Vyper coolant, PHD monitoring, and analog controls.

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