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Johnson Controls Frick RXF 50 - User Manual

Johnson Controls Frick RXF 50
64 pages
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Form 070.410-IOM (JAN 2012)
INSTALLATION - OPERATION - MAINTENANCE
File: SERVICE MANUAL - Section 70
Replaces: 070.410-IOM (JUL 2011)
Dist: 3, 3a, 3b, 3c
Please check www.johnsoncontrols.com/frick for the latest version of this publication.
THIS MANUAL CONTAINS RIGGING, ASSEMBLY, START-UP,
AND MAINTENANCE INSTRUCTIONS. READ THOROUGHLY
BEFORE BEGINNING INSTALLATION. FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN PERSONAL INJURY OR DEATH,
DAMAGE TO THE UNIT, OR IMPROPER OPERATION.

Table of Contents

Questions and Answers

Johnson Controls Frick RXF 50 Specifications

General IconGeneral
TypeRotary Screw Compressor
ModelRXF 50
Drive TypeDirect Drive
RefrigerantR717 (Ammonia)
ManufacturerJohnson Controls
CapacityVaries with configuration
Maximum Working Pressure28 bar
Air DeliveryNot applicable
Cooling MethodOil Cooling
Control SystemMicroprocessor-based
Noise LevelVaries with configuration

Summary

General Information and Safety

Safety Precaution Definitions

Defines DANGER, WARNING, CAUTION, and NOTE symbols used throughout the manual for safety.

Installation Procedures

Foundation Requirements

Details requirements for compressor foundations, including weight support, anchoring, and grouting.

Electrical Installation

Provides guidance on electrical installation, voltage protection, and motor starter packages.

Operation Procedures

Operation and Start-Up Instructions

Outlines the step-by-step process for starting up and operating the RXF Rotary Screw Compressor Unit.

Compressor Lubrication System

Explains the functions of the lubrication system and the "No Pump Oil System" concept.

Quantum LX EZ-COOL LIQUID INJECTION

Provides the procedure for setting up and tuning the EZ-Cool LIOC system with a Quantum LX Control Panel.

Maintenance Procedures

Normal Maintenance Operations

Lists essential safety precautions to be taken before performing any maintenance on the unit.

Compressor Shutdown and Start-Up

Provides procedures for seasonal or prolonged shutdown and for restarting the unit.

Troubleshooting the Demand Pump

Guidance on diagnosing and correcting problems related to the demand pump, including vacuum and pressure readings.

Troubleshooting the Compressor

Lists common compressor symptoms, probable causes, and recommended corrections.

Proper Installation of Electrical Equipment

Grounding Procedures

Emphasizes the importance of proper grounding for electronic control equipment and outlines Frick's requirements.

Forms and Data Sheets

Compressor Prestart Checklist

A checklist of mechanical and electrical items to be completed before unit start-up.

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