Johnson Controls York International TM9X080B12MP11 - User Manual

Johnson Controls Unitary Products 1083288-UIM-A-0114
SINGLE STAGE ECM
RESIDENTIAL GAS FURNACES
MODELS: TM9X Series
(95.5% AFUE Multi-position)
INSTALLATION MANUAL
LIST OF SECTIONS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CONDENSATE PIPING AND FURNACE
VENTING CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
COMBUSTION AIR AND VENT SYSTEM . . . . . . . . . . . . . . . . . . . .21
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . .29
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . . . . .35
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
LIST OF FIGURES
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Vertical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Coil Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Right Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Left or Right application (Right Shown) . . . . . . . . . . . . . . 7
Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . 8
Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Typical Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Typical Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Typical. Condensate Drain, Vertical Installation . . . . . . . . . . . . . . . . 15
Upflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Downflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Horizontal Left Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Horizontal Right Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . .25
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . .25
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . . . . .25
Double Horizontal Combustion Air Intake and Vent Termination . . .26
Double Vertical Combustion Air Intake and Vent Termination . . . . .26
Downward Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Direct Vent Air Intake Connection and Vent Connection . . . . . . . . .26
Combustion Airflow Path Through The Furnace Casing . . . . . . . . .27
Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Attic and Crawl Space Combustion Air Termination . . . . . . . . . . . . .29
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
LIST OF TABLES
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Coil Projection Dimensions - PC Series Coils . . . . . . . . . . . . . . . . . . 7
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . . . . 9
Nominal Manifold Pressure - High Fire . . . . . . . . . . . . . . . . . . . . . . 11
Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . . . . 21
High Altitude Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Combustion Air Intake and Vent Connection
Size at Furnace (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . . . .27
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . . . . .31
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Blower Performance CFM - Any Position (without filter) . . . . . . . . . .34
These high efficiency, compact units employ induced combustion, reli-
able hot surface ignition and high heat transfer aluminized tubular heat
exchangers. The units are factory shipped for installation in upflow or
horizontal applications and may be converted for downflow applica-
tions.
These furnaces are designed for residential installation in a basement,
closet, alcove, attic, recreation room or garage and are also ideal for
commercial applications. All units are factory assembled, wired and
tested to assure safe dependable and economical installation and oper-
ation.
These units are Category IV listed and may not be common vented with
another gas appliance as allowed by the National Fuel Gas Code.

Johnson Controls York International TM9X080B12MP11 Specifications

General

Brand	Johnson Controls
Model	York International TM9X080B12MP11
Category	Furnace
Language	English

Summary

SECTION I: SAFETY

SPECIFIC SAFETY RULES AND PRECAUTIONS

Essential safety guidelines for furnace installation and operation.

SAFETY REQUIREMENTS

General safety standards and code compliance for furnace installation.

COMBUSTION AIR QUALITY (LIST OF CONTAMINANTS)

SECTION IV: GAS PIPING

GAS SAFETY

Critical safety warnings regarding gas pressure and potential hazards.

GAS PIPING INSTALLATION

Procedures for installing gas piping, including sizing and connections.

HIGH ALTITUDE GAS ORIFICE CONVERSION

SECTION V: ELECTRICAL POWER

ELECTRICAL POWER CONNECTIONS

Instructions for field wiring and connecting power supply to the furnace.

LOW VOLTAGE CONTROL WIRING CONNECTIONS

Guidance for connecting thermostat and other low voltage controls.

SECTION VI: CONDENSATE PIPING AND FURNACE VENTING CONFIGURATION

CONDENSATE DRAIN TERMINATION

SECTION VII: COMBUSTION AIR AND VENT SYSTEM

COMBUSTION AIR AND VENT SAFETY

Safety precautions for combustion air and vent system installations.

COMBUSTION AIR;VENT PIPE SIZING

SECTION VIII: VENT CLEARANCES

Direct Vent Terminal Clearances

SECTION VIII: START-UP AND ADJUSTMENTS

GAS PIPING LEAK CHECK

CALCULATING THE FURNACE INPUT (NAT. GAS)

ADJUSTMENT OF MANIFOLD GAS PRESSURE & INPUT RATE

Steps to adjust gas pressure and verify input rate.

SECTION IX: SAFETY CONTROLS

ROLLOUT SWITCH CONTROLS

SECTION X: NORMAL OPERATION AND DIAGNOSTICS

TROUBLESHOOTING

FURNACE CONTROL DIAGNOSTICS