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Johnson Controls York International TM9X Series - User Manual

Johnson Controls York International TM9X Series
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Johnson Controls Unitary Products 1083288-UIM-A-0114
SINGLE STAGE ECM
RESIDENTIAL GAS FURNACES
MODELS: TM9X Series
(95.5% AFUE Multi-position)
INSTALLATION MANUAL
LIST OF SECTIONS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CONDENSATE PIPING AND FURNACE
VENTING CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
COMBUSTION AIR AND VENT SYSTEM . . . . . . . . . . . . . . . . . . . .21
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . .29
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . . . . .35
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
LIST OF FIGURES
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Vertical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Coil Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Right Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Left or Right application (Right Shown) . . . . . . . . . . . . . . 7
Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . 8
Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Typical Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Typical Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Typical. Condensate Drain, Vertical Installation . . . . . . . . . . . . . . . . 15
Upflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Downflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Horizontal Left Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Horizontal Right Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . .25
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . .25
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . . . . .25
Double Horizontal Combustion Air Intake and Vent Termination . . .26
Double Vertical Combustion Air Intake and Vent Termination . . . . .26
Downward Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Direct Vent Air Intake Connection and Vent Connection . . . . . . . . .26
Combustion Airflow Path Through The Furnace Casing . . . . . . . . .27
Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Attic and Crawl Space Combustion Air Termination . . . . . . . . . . . . .29
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
LIST OF TABLES
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Coil Projection Dimensions - PC Series Coils . . . . . . . . . . . . . . . . . . 7
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . . . . 9
Nominal Manifold Pressure - High Fire . . . . . . . . . . . . . . . . . . . . . . 11
Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . . . . 21
High Altitude Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Combustion Air Intake and Vent Connection
Size at Furnace (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . . . .27
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . . . . .31
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Blower Performance CFM - Any Position (without filter) . . . . . . . . . .34
These high efficiency, compact units employ induced combustion, reli-
able hot surface ignition and high heat transfer aluminized tubular heat
exchangers. The units are factory shipped for installation in upflow or
horizontal applications and may be converted for downflow applica-
tions.
These furnaces are designed for residential installation in a basement,
closet, alcove, attic, recreation room or garage and are also ideal for
commercial applications. All units are factory assembled, wired and
tested to assure safe dependable and economical installation and oper-
ation.
These units are Category IV listed and may not be common vented with
another gas appliance as allowed by the National Fuel Gas Code.

Table of Contents

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Johnson Controls York International TM9X Series Specifications

General IconGeneral
BrandJohnson Controls
ModelYork International TM9X Series
CategoryFurnace
LanguageEnglish

Summary

Safety Information and Guidelines

Specific Safety Rules and Precautions

Rules for safe operation, installation, and maintenance of the furnace.

General Safety Requirements

General safety guidelines and compliance requirements for installation and operation.

Combustion Air Quality Concerns

Lists substances that can degrade furnace operation and cause hazards.

Applicable Codes and Standards

Lists national and local codes and standards to follow for installation.

Massachusetts Installation Requirements

Specific safety requirements for installations in Massachusetts.

Furnace Location and Clearances

Guidelines for selecting a safe and accessible location for the furnace.

Ductwork Installation Procedures

Ductwork General Information

Principles for designing and installing duct systems for optimal airflow.

Duct Flange Installation

Instructions for attaching ductwork flanges for proper connection.

Upflow;Horizontal Ductwork Installation

Procedures for connecting supply plenums in upflow or horizontal configurations.

Downflow Ductwork Installation

Guidelines for installing ductwork in downflow configurations, including floor bases.

Coil Installation Guidelines

Procedures for installing indoor coils with the furnace in various configurations.

MC Series Horizontal Coil Installation

Specific instructions for MC series coils in horizontal installations.

PC Series Coil Installation

Instructions for installing PC series coils on upflow furnaces.

Critical Coil Projection

Critical dimensions for coil placement relative to ductwork to ensure proper airflow.

Downflow Duct Connectors

Requirements for using approved duct connectors in downflow installations.

Upflow Return Plenum Connection

Methods for connecting return air plenums for upflow configurations.

Horizontal Application Guidelines

Guidelines for installing the furnace in a horizontal orientation.

Attic Installation Considerations

Specific considerations for installing the furnace in an attic space.

Suspended Furnace Installation

Procedures for suspending the furnace from joists or rafters.

Filter Installation and Maintenance

Filter Installation

Guidelines for installing field-supplied filters external to the furnace cabinet.

Side Return Air Configuration

Instructions for creating side return air openings and filter placement.

Gas Piping and Conversion Procedures

Gas Piping Safety

Critical safety warnings and precautions related to gas piping and pressure.

Gas Piping Installation

Procedures and requirements for installing gas piping to the furnace.

Gas Orifice Conversion and High Altitude

Information on converting the furnace for propane gas and high altitude operation.

Propane and High Altitude Conversion Kits

Importance of using correct conversion kits for gas type and altitude.

Electrical Connections and Wiring

Electrical Power Connections

Guidelines for connecting main power supply to the furnace.

Supply Voltage Connections

Instructions for making field wiring connections for power supply.

Low Voltage Control Wiring

Procedures for connecting thermostat and other low-voltage controls.

Condensate Piping and Venting

Accessory Connections

Connecting electronic air cleaners and humidifiers to the furnace control.

Condensate Drain Location

Factory default and alternative locations for condensate drain connections.

Condensate Drain Termination

Proper methods and precautions for terminating condensate drain lines.

Combustion Air and Vent System Installation

Combustion Air and Vent Safety

Safety precautions for installing combustion air and vent systems.

Combustion Air;Vent Pipe Sizing

Guidelines for sizing combustion air and vent piping based on furnace model and length.

Combustion Air and Vent Piping Assembly

Step-by-step procedure for assembling vent and air intake piping.

Combustion Air and Venting Clearances

General requirements and clearances for vent and air intake installation.

Vent Clearances Overview

Required clearances for vent terminals from building structures and openings.

Direct Vent Terminal Clearances

Specific clearance requirements for direct vent terminal locations.

Vent System Configurations

Information on the two approved vent system configurations (horizontal and vertical).

Vent Applications and Termination

Factors to consider when selecting vent termination locations.

Venting Multiple Units

Guidelines for installing multiple furnaces with single or two-pipe systems.

Downward Venting Procedures

Rules for running vent pipes and air intakes downwards.

Combustion Air Supply Compliance

Compliance with codes for combustion air supply.

Outdoor Combustion Air

Requirements for sourcing combustion air directly from outdoors.

Ambient Combustion Air Supply

Procedures for drawing combustion air from the surrounding space.

Dampers, Louvers, and Grilles

Considerations for free area calculations involving louvers and grilles.

Air Supply Openings and Ducts

Requirements for openings and ducts used for air supply.

Combustion Air Source from Outdoors

Requirements for providing outdoor air through permanent openings or ducts.

Ventilated Combustion Air

Procedures for taking combustion air from ventilated attics or crawl spaces.

Specially Engineered Installations

Waivers for requirements where special engineering is approved.

Vent Blower Rotation

How to rotate the vent blower for different venting configurations.

Start-Up and Adjustment Procedures

Calculating Furnace Input (Natural Gas)

Method to determine the furnace's gas input rate based on meter readings.

Manifold Gas Pressure and Input Rate Adjustment

Procedures for setting gas manifold pressure and input rate.

Temperature Rise Adjustment

How to adjust blower speed to achieve the correct temperature rise.

Fan Control Setting Adjustments

Adjusting fan off delay settings for optimal cooling after heating.

Safety Controls and Diagnostics

Control Circuit Fuse

Location and purpose of the 3-amp fuse protecting the control circuit.

Blower Door Safety Switch

Function of the interlock switch that cuts power when the blower panel is removed.

Rollout Switch Controls

Function of rollout switches and when they de-energize the gas valve.

Pressure Switches

How pressure switches monitor and control furnace operation.

Limit Controls

Function of the high-temperature limit control and lockout conditions.

Normal Operation Sequence

Step-by-step description of furnace operation during heating.

Troubleshooting Common Issues

Initial checks and steps for diagnosing furnace operational issues.

Furnace Control Diagnostics

Using diagnostic codes indicated by the control board LED.

Ignition Control Flame Sense Levels

Normal and lockout flame sense current values.

Diagnostic Fault Code Storage and Retrieval

How to retrieve and clear stored error codes from the control board.

Replacement Parts and Wiring

Replacement Part Contact Information

How to obtain complete parts lists and contact customer service.

Wiring Diagram and Fault Code Retrieval

Instructions for retrieving and clearing fault codes from the control board memory.

Furnace Start-Up Checklist

Connections Verification

Verifying all electrical, gas, and vent connections are secure and correct.

Condensate Management Check

Checking condensate tubing installation and drain connections.

Venting System Verification

Verifying vent system size, connection, and pitch.

Electrical Checks

Verifying line and low voltage connections, polarity, and thermostat settings.

Gas Side Procedures

Setting gas type, pressure, and inspecting burner flames.

Air Side Static Pressure Measurement

Measuring static pressure in the supply and return air streams.

Heating and Cooling Air Settings

Selecting blower speeds for heating and cooling modes.

Cycle Testing and Clean Up

Performing operational tests and ensuring the work area is clean.

Owner Education and Manual Review

Key information to provide to the homeowner about the furnace operation.

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