EasyManua.ls Logo

Johnson Controls York YCIV0227 - User Manual

Johnson Controls York YCIV0227
334 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
R134A
YCIV STYLE A
MODELS
YCIV0157-0397, 60 HZ
(150-260 TONS)
AIR-COOLED SCREW LIQUID CHILLERS
E/V HIGH EFFICIENCY AND S/P STANDARD EFFICIENCY
AIR-COOLED SCREW LIQUID CHILLERS
INSTALLATION, OPERATION, MAINTENANCE
Supersedes: 201.23-NM2 (610) Form 201.23-NM2 (315)
035-21506-101
Issue Date:
March 9, 2015

Table of Contents

Questions and Answers

Johnson Controls York YCIV0227 Specifications

General IconGeneral
BrandJohnson Controls
ModelYork YCIV0227
CategoryChiller
LanguageEnglish

Summary

YCIV Style A Models Air-Cooled Screw Liquid Chillers

Important Safety Information

General Safety Guidelines

Outlines essential safety practices for operating and maintaining the chiller, covering general precautions and hazard identification.

General Chiller Information and Safety

Safety

Covers safety standards, responsibilities, and guidelines for the safe operation and maintenance of the equipment.

Installation

CHILLED LIQUID PIPING

Recommendations for chilled liquid piping to ensure satisfactory unit operation, including general requirements and connection types.

ELECTRICAL CONNECTION

Essential connection recommendations for safe and satisfactory unit operation, covering power and control wiring.

POWER WIRING

Guidelines for electrical wiring, emphasizing the use of copper conductors and proper grounding for safety and reliability.

CONTROL PANEL WIRING

Recommendations for control wiring, including the use of shielded cable and proper grounding to avoid electrical noise.

Product Description

General System Description

Describes the Latitude (YCIV) Air-Cooled Chiller line, highlighting its screw compressor design, variable speed drives (VSD), and modular components.

Compressor

Details the direct-drive semi-hermetic rotary twin-screw MTS compressor, its efficiency, capacity control, and construction.

Evaporator

Describes the high-efficiency shell and tube type Direct Expansion Evaporator, its design pressure, and water baffle construction.

Condenser

Details the fin and tube condenser coils, fan types, motor specifications, and construction materials.

Flash Tank Feed Valve;Drain Valves

Explains the function of flash tank feed and drain valves in controlling liquid level and refrigerant flow for system efficiency.

Oil Separator;Oil System

Describes the external oil separators and the oil cooling system, including lubrication and pressure requirements.

Capacity Control

Explains how capacity control is achieved by varying compressor speed via VSD to match cooling load, promoting stable operation.

Power and Control Panel

Describes the factory-wired and tested control and VSD panels, their NEMA 3R rating, and internal component layout.

Variable Speed Drive (VSD)

Details the VSD's composition, including AC to DC rectifier, DC link filter, and three-phase DC to AC inverter sections for compressor speed control.

Unit Model Number Nomenclature

Complete Pin Number Description

Commissioning

Equipment Pre Start-up and Start-up Checklist

Lists essential pre-start checks and start-up procedures, emphasizing electrical lockout/tagout and component verification.

B. PROGRAMMED VALUES

Details programming required operating values into the microprocessor for cutouts, safeties, etc.

F. CHECKING SUBCOOLING AND SUPERHEAT

Procedures for checking subcooling and superheat to ensure correct refrigerant charge and system stabilization.

Technical Data

PHYSICAL DATA (ENGLISH - STANDARD EFFICIENCY)

Provides detailed physical specifications in English units for standard efficiency YCIV models.

PHYSICAL DATA (ENGLISH - HIGH EFFICIENCY)

Details physical specifications in English units for high efficiency YCIV models, including fan and component data.

PHYSICAL DATA (SI - STANDARD EFFICIENCY)

Provides physical specifications in SI units for standard efficiency YCIV models, covering various technical aspects.

PHYSICAL DATA (SI - HIGH EFFICIENCY)

Details physical specifications in SI units for high efficiency YCIV models, including fan and component data.

ELECTRICAL DATA

Covers electrical data, including compressor power wiring connections for 2 and 3 compressor models.

STANDARD EFFICIENCY 2-COMPRESSOR UNITS

Provides detailed electrical data for standard efficiency 2-compressor units, including field wiring and protection specifications.

HIGH EFFICIENCY 2-COMPRESSOR UNITS

Details electrical data for high efficiency 2-compressor units, covering field wiring and protection requirements.

STANDARD EFFICIENCY 3-COMPRESSOR UNITS

Provides electrical data for standard efficiency 3-compressor units, including field wiring and protection specifications.

ELECTRICAL NOTES

Provides essential notes and explanations regarding electrical connections, including circuit breaker sizing, MCA, and wiring practices.

ELEMENTARY CONTROL WIRING DIAGRAM 2 COMPRESSOR MODELS

Shows the elementary control wiring diagram for 2-compressor YCIV models, illustrating connections between components.

Elementary Power Wiring Diagram

Presents the elementary power wiring diagram for YCIV0157-0267 2-compressor models, detailing electrical pathways.

Power Wiring Connection Diagram

Illustrates the power wiring connection diagram for YCIV0157-0267 2-compressor models, showing main power connections.

Power Elementary Wiring Diagram

Shows the elementary power wiring diagram for YCIV0157-0267 2-compressor models, illustrating fan arrangements.

ELECTRICAL WIRING DIAGRAMS - 3 COMPRESSOR MODELS

Presents control elementary diagrams for 3-compressor YCIV models, detailing system connections and board layouts.

Power Elementary Diagram

Shows the power elementary diagram for YCIV0257-0397 3-compressor models, illustrating power distribution and component connections.

Control Wiring Connection Diagram

Illustrates the control wiring connections for YCIV0257-0397 3-compressor models, detailing panel connections and terminal assignments.

ISOLATOR INFORMATION FOR UNITS SHIPPED ON OR AFTER JUNE 15, 2008

Guides the selection and mounting of isolators based on unit model, efficiency, and load points.

REFRIGERANT FLOW DIAGRAM

Illustrates the flow of refrigerant through the chiller system, showing major components and their connections.

PROCESS AND INSTRUMENTATION DIAGRAM

Provides a diagram showing the process flow and instrumentation for the chiller system, including major components and control functions.

VSD COMPONENTS

Identifies various VSD components including fuses, transient suppressor board, current transformers, and line inductor.

VSD COMPONENTS, 2 COMPRESSOR

Identifies VSD components such as transient suppressor board, current transformers, and fan relays for 2-compressor units.

VSD COMPONENTS, 3 COMPRESSOR

Shows VSD components for 3-compressor units, including snubber caps, resistors, and fan relays.

INVERTER POWER COMPONENTS, 2 COMPRESSOR

Identifies inverter power components for 2-compressor units, including the line inductor and its warning.

INVERTER POWER COMPONENTS, 3 COMPRESSOR

Shows inverter power components for 3-compressor units, highlighting the SCR trigger board.

INVERTER POWER COMPONENTS

Details inverter power components, including IGBT modules, bus capacitors, and laminated bus structures.

COMPRESSOR COMPONENTS

Provides a detailed breakdown of compressor components, including rotors, bearings, oil filter, and housing.

CHILLER ELECTRONIC COMPONENTS

Describes the chiller's electronic components, focusing on the keypad interface and its functions for system control.

VSD (Variable Speed Drive)

Details the VSD's composition, including AC to DC rectifier, DC link filter, and three-phase DC to AC inverter sections for compressor speed control.

Control Panel to VSD Communications

Explains the RS-485 communication link between the VSD Logic Board and Chiller Control Board for data exchange.

VSD LOGIC TO CHILLER MICROPROCESSOR BOARD RS-485 COMMUNICATION CONFIGURATION JUMPERS

Explains the RS-485 communication setup between VSD and Chiller Control Boards, including address configuration.

OPERATION

Details the operating procedures for the chiller, including controls, start-up sequences, and various operating modes.

BASIC OPERATING SEQUENCE

Outlines the steps for initiating the chiller's start sequence and loading, including required conditions before DC Bus precharge.

Start Sequence and Loading

Details the conditions required for the chiller start sequence, compressor selection, and speed ramping.

NUMBER OF COMPRESSORS TO START

Explains how the number of compressors to start logic varies between Standard and Optional High IPLV chillers.

MINIMUM VSD COMPRESSOR START; RUN FREQUENCY

Details how VSD start and run frequencies are determined by ambient temperature, influencing compressor speed for cooling and oil pressure.

ACCELERATION; DECELERATION RATE WHEN STARTING; STOPPING COMPRESSORS

Explains how acceleration and deceleration rates change with frequency, providing specific guidelines for different speed ranges.

Optional High IPLV Capacity Control

Details how optional High IPLV controls optimize compressor and fan operation using advanced algorithms.

Fuzzy Logic Control

Describes how fuzzy logic control makes decisions for speed adjustments based on error, deviation, and temperature change rates for precise capacity control.

OPTIONAL HIGH IPLV CAPACITY CONTROL

Details how optional High IPLV controls optimize compressor and fan performance using advanced algorithms.

LOAD LIMITING CONTROL

Explains how load limiting controls prevent system trips by managing parameters like motor current and pressure.

Motor Current Load Limiting;Unloading

Explains how motor current load limiting helps prevent system tripping on overload safety.

Discharge Pressure Load Limiting;Unloading

Details how discharge pressure load limiting protects the condenser from dangerously high pressures.

Suction Pressure Load Limiting;Unloading

Explains how suction pressure load limiting protects the evaporator from freezing.

VSD Internal Ambient Temperature Load Limiting

Details how VSD internal ambient temperature limiting prevents unit tripping due to high cabinet temperatures.

VSD Baseplate Temperature Load Limiting

Describes how VSD baseplate temperature limiting protects the unit from tripping due to high baseplate temperatures.

FLASH TANK DRAIN AND FEED VALVE CONTROLLER

Describes the controller for flash tank feed and drain valves, managing liquid level and suction superheat.

CONDENSER FAN CONTROL

Details how condenser fan control is based on discharge pressure and utilizes multiple stages for optimal operation.

Optimized IPLV Fan Control

Describes fan staging based on ambient temperature and discharge pressure for Optimized IPLV, aiming for better efficiency.

VSD TEMPERATURE CONTROL, OPERATION OF THE COOLANT PUMP, AND VSD CABINET COOLING FANS

Explains the conditions under which the coolant pump and VSD cabinet cooling fans operate to cool the VSD and related components.

REMOTE TEMPERATURE RESET CONTROL

Describes how remote temperature reset is used to adjust the actual LCHLT setpoint, detailing input methods and configuration.

Local Current Limit Control

Explains how local current limit control sets the actual current limit setpoint, overriding capacity control if needed.

Remote Current Limit Reset Control

Details how remote current limit reset is used to adjust the actual current limit setpoint via analog input.

SOUND LIMIT CONTROL

Explains how sound limit control reduces chiller noise by setting a Sound Limit Setpoint based on time of day.

MICROPANEL

Details the operation and controls of the VSD Logic Board, including start/run initiation, frequency control, and safeties.

VSD OPERATION AND CONTROLS

Explains the operation and control of the Variable Speed Drive (VSD) by the VSD Logic Board and Chiller Control Board.

VSD Logic Board

Details the VSD Logic Board's functions, communication with the Chiller Control Board, and control of the inverter section.

VSD Cooling and Cooling Loop

Describes the VSD cooling system, including the glycol loop, pump, and heatsinks used to remove heat from power modules.

IGBT Module Baseplate Temperature Sensing

Explains the use of internal thermistors to monitor IGBT module baseplate temperature for safety shutdowns.

VSD SAFETIES (FAULTS)

Details various VSD safeties and faults, categorized by software and hardware monitoring, for protecting the unit.

UNIT SAFETIES

Defines unit safeties that cause compressor shutdown upon safety threshold exceedance, with auto-reset or lockout conditions.

Low Suction Pressure Cutout (Software) Fault

Explains a software fault for low suction pressure, acting as a backup for flow switch and protecting against low refrigerant charge.

Low Suction Superheat Cutout Fault

Details a fault protecting the compressor from liquid floodback due to low suction superheat.

STATUS KEY

Explains the function of the STATUS key for displaying current chiller or system operational status, including faults and warnings.

PROGRAM KEY

Explains how to access and modify programmable operating parameters, including setpoints and cutouts.

Suction Pressure Cutout

Describes the suction pressure cutout's function to protect the chiller from low refrigerant conditions and prevent evaporator freeze-up.

OPTIONS KEY

Explains how to access and modify unit configuration options, including display language and cooling modes.

Remote Temperature Reset Selection

Explains how remote temperature reset is applied from an external source to adjust the chilled liquid setpoint.

Remote Current Limit Input Selection

Details how remote current limit is applied from an external source to adjust the current limit setpoint.

Remote Sound Limit Selection

Explains how remote sound limit is applied from an external source to adjust the sound limit setpoint.

BACNET, MODBUS AND YORKTALK 2 COMMUNICATIONS

Explains how to read and modify chiller data using serial communication networks like BACnet, Modbus, or YorkTalk 2.

MAINTENANCE REQUIREMENTS

Provides a schedule of maintenance procedures for YCIV chillers, categorized by frequency (weekly, quarterly, annually, etc.).

TROUBLESHOOTING GUIDE

Offers a guide to troubleshooting common problems with the chiller, listing possible causes and recommended actions.

LIMITED WARRANTY

Details the warranty terms for new and reconditioned equipment, including exclusions and conditions that void the warranty.

COMPRESSOR MOTOR OVERLOAD SETTINGS AND MAX. VSD FREQUENCY

Details compressor motor overload settings (AMPS) and maximum VSD frequency (HZ) for various models.

Related product manuals