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EJE 116
Jungheinrich EJE 116 User Manual
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B
T
ruck Description
1
Application
The EJE 1
14 / 1
16 / 1
18 / 120 is designed to transport goods on level surfaces. It can
lift
open-bottom pallets
or pallets
with
transverse boards
outside
area the
load-wheel
area, as well as roll cages. The capacity is shown on the capacity plate, Qmax.
Battery compartment XS
Battery compartment S, M, L
19
07.21 en-GB
18
20
Table of Contents
Table of Contents
7
A Correct Use and Application
11
General
11
Correct Application
11
Approved Application Conditions
12
Application Area
12
Instructions for Trucks with Lithium-Ion Batteries
13
Internal Operation Combined with Brief External or Cold Store Operation (T)
14
Internal Operation in Cold Stores with Cold Store Equipment (O)
16
Proprietor Responsibilities
17
Adding Attachments And/Or Accessories
17
Removal of Components
17
Wind Loads
17
B Truck Description
19
Application
19
Travel Direction Definition
20
Assemblies and Functional Description
21
Assembly Overview
21
Protective and Safety Equipment
22
Functional Description
23
Hourmeter
24
Explanation of Travel Programs
24
Technical Specifications
25
Performance Data
25
Gradeability
25
Engine Data
25
Dimensions
26
Weights
29
Tyre Type
29
Norms
30
Specifications According to RED Guideline (Radio Equipment Directive) for Radio Units
31
Identification Points and Data Plates
32
Indication Points
32
Data Plate
33
Truck Capacity Plate
33
C Transport and Commissioning
35
Lifting by Crane
35
Transport
37
Using the Truck for the First Time
38
D Battery - Servicing, Recharging, Replacement
39
Notes on Battery Technologies
39
Replaceable Lead-Acid and Lithium-Ion Batteries
40
Safety Instructions for Handling Lead-Acid Batteries
40
Battery Types
42
Exposing the Battery
44
Battery Removal and Installation
45
Charging the Battery
51
Integrated Modular Lithium-Ion Battery
61
Notes on Lithium-Ion Batteries
61
Safety Regulations for Handling Lithium-Ion Batteries
62
Battery Types
66
Battery Data Plate
67
Usability as a Function of the Battery Temperature
69
Exposing the Battery
69
Charging the Battery
69
E Operation
75
Safety Regulations for the Operation of Forklift Trucks
75
Displays and Controls
76
Charge Status Indicator
79
Battery Discharge Monitor
79
Starting up the Truck
80
Checks and Operations to be Performed before Starting Daily Operation
80
Preparing the Truck for Operation
81
Checks and Operations to be Carried out When the Truck Is Operational
83
Parking the Truck Securely
84
Industrial Truck Operation
86
Safety Regulations for Truck Operation
86
Emergency Disconnect
89
Automatic Braking
90
Travel
91
Changing Direction During Travel
92
Slow Travel
93
Steering
93
Brakes
94
Lifting, Transporting and Depositing Loads
95
Troubleshooting
100
Truck Does Not Start
100
Load Cannot be Lifted
100
Lithium-Ion Battery Fault
101
Operating the Truck Without Its Own Drive System
103
Optional Equipment
104
Display Unit (2 Inch Display)
104
Emergency Operation with Service Key GF60 (O)
109
Keyless Access System
111
General Information about the Use of Keyless Access Systems
112
Commissioning the Keypad and the Transponder Reader
112
Using the Display
115
Using the Keypad
120
Operating the Transponder Reader
125
Fleet Management System
130
Parameters
130
Truck Maintenance
131
Spare Parts
131
Operational Safety and Environmental Protection
131
Maintenance Safety Regulations
133
Working on the Electrical System
133
Consumables and Used Parts
134
Wheels
134
Hydraulic System
134
Lubricants and Lubrication Schedule
136
Handling Consumables Safely
136
Lubrication Schedule
138
Consumables
139
Maintenance and Repairs
140
Preparing the Truck for Maintenance and Repairs
140
Lifting and Jacking up the Truck Safely
140
Front Panel Disassembly and Assembly
141
Cleaning
142
Check Wheel Attachment and Wear
144
Checking the Hydraulic Oil Level
145
Check the Distance of the Fixed Support Wheels
146
Checking Electrical Fuses
147
Restoring the Truck to Service after Maintenance and Repairs
148
Decommissioning the Industrial Truck
149
Prior to Decommissioning
149
Action to be Taken During Decommissioning
149
Restoring the Truck to Service after Decommissioning
150
Safety Tests to be Performed at Intervals and after Unusual Incidents
150
Final De-Commissioning, Disposal
150
Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement
151
Maintenance Contents EJE 114/ 116/118/ 120/ 120US
152
Owner
152
Customer Service
153
Maintenance Contents EJE 114 Li-Ion EJE 116 Liion EJE 118 Li-Ion
159
Owner
159
Customer Service
160
5
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Jungheinrich EJE 116 Specifications
General
Brand
Jungheinrich
Model
EJE 116
Category
Forklifts
Language
English
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