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Jungheinrich EJE 225 User Manual

Jungheinrich EJE 225
232 pages
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EJE 220/225/230/235/220r/225r
05.07
Operating instructions
51040446
04.19
en-GB
EJE 220
EJE 225
EJE 230
EJE 235
EJE 220r
EJE 225r

Table of Contents

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Jungheinrich EJE 225 Specifications

General IconGeneral
BrandJungheinrich
ModelEJE 225
CategoryForklifts
LanguageEnglish

Summary

Correct Use and Application of the Industrial Truck

General Operation Guidelines

General guidelines for truck operation and adherence to instructions.

Correct Application and Prohibited Operations

Defines permitted and prohibited operations and load handling procedures.

Approved Application Conditions

Outlines permissible operating environments, temperature ranges, and conditions.

Proprietor Responsibilities for Truck Use

Defines duties of the operating company regarding truck use, safety, and user instruction.

Adding Attachments and Optional Equipment

Requirements for mounting additional equipment, including manufacturer permission.

Truck Description and Specifications

Truck Application and Models

Describes the intended use and general application of the truck models.

Truck Models and Rated Capacity

Details different truck models and how to determine their rated capacity.

Travel Direction Definition

Explains the standard definitions for specifying travel directions on the truck.

Assemblies and Functional Description

Provides a visual overview of truck components with itemized descriptions.

Functional Description of Systems

Explains the functional aspects of safety mechanisms, drive, and hydraulic systems.

Technical Specifications of the Industrial Truck

Performance Data

Provides detailed performance specifications like rated capacity, speed, and gradeability.

Truck Dimensions

Presents dimensional drawings and a table of key truck dimensions.

Truck Weights

Lists various weight specifications for different truck models.

Tyre Specifications

Details the tyre specifications for different truck models.

EN Norms and Compliance

Covers sound pressure levels and electromagnetic compatibility (EMC) standards.

Conditions of Use and Electrical Requirements

Specifies operating conditions and compliance with electrical safety standards.

Identification Points and Data Plates

Identifies key points on the truck where information and warnings are displayed.

Truck Data Plate Details

Explains the information contained on the truck's data plate, including QR code.

Truck Capacity Plate Function

Details the function of the truck capacity plate indicating maximum load.

Transport and Commissioning Procedures

Lifting the Truck by Crane

Provides safety instructions and procedures for lifting the truck by crane.

Truck Transport Procedures

Covers safety regulations and procedures for transporting the truck.

Initial Truck Operation Guide

Guides on initial setup, checks, and operation before first use.

Battery Servicing, Recharging, and Replacement

Lead-Acid Battery Safety Regulations

Outlines critical safety regulations for battery maintenance and handling.

Available Battery Types

Lists available battery types, weights, and dimensions for different truck models.

Exposing the Battery

Instructions on how to safely expose the battery for maintenance or inspection.

Charging the Battery

Detailed safety warnings and procedures for charging the truck's battery.

Battery Removal and Installation

Procedures for safely removing and installing the truck's battery.

Lateral Battery Removal Procedure

Procedure for the optional lateral battery removal method.

Truck Operation and Controls

General Operation Safety Regulations

General safety rules for operating the forklift truck.

Hazardous Area Safety Precautions

Defines hazardous areas and safety precautions within them.

Displays and Controls Overview

Identifies and explains the various displays and controls on the truck.

EJE 220r/225r Tiller Controls

Specific controls and functions related to the tiller for EJE 220r/225r models.

Battery Charge Indicators and Monitors

Explains battery charge indicators, monitors, and potential damage from deep discharge.

Preparing the Truck for Operation

Pre-Operation Checks and Daily Inspections

Crucial pre-operation checks to ensure safety and functionality.

Preparing the Truck for Operation

Step-by-step guide to prepare the truck for operation, including switching it on.

Making EJE 220r/225r Operational

Specific steps to make the EJE 220r/225r models operational.

Operational Checks and Tests

Procedures for checking truck functions while it is operational.

Secure Truck Parking Procedures

Detailed instructions on how to park the truck safely and securely.

Industrial Truck Operation Procedures

General Truck Operation Safety

Comprehensive safety rules for operating the industrial truck.

Emergency Disconnect Functionality

Explains the function and safety precautions for the emergency disconnect switch.

Automatic Braking System Operation

Describes the automatic braking system and collision risks with a defective tiller.

Truck Travel Operations and Safety

Covers safe travel practices, collision hazards, and anti-roll back features.

Slow Travel Mode Engagement

Details how to engage slow travel mode and safety precautions.

Truck Braking Systems Explained

Explains the truck's braking systems and associated accident risks.

Load Handler Operation and Safety

Safety warnings and procedures for operating the load handler.

Load Handling: Lifting, Transporting, Depositing

Critical safety guidelines for handling and moving loads.

Troubleshooting Common Truck Issues

Truck Fails to Start Troubleshooting

Lists possible causes and actions for a truck that fails to start.

Load Lifting Failure Troubleshooting

Troubleshooting steps when the load handler is unable to lift loads.

Operating the Truck Without Drive System

Releasing and Activating the Drive Wheel Brake

Procedures for releasing and activating the drive wheel brake for emergency operation.

Optional Equipment and System Operation

Emergency Operation with Service Key GF60

Instructions for operating the truck using the GF60 service key in emergencies.

Tiller Controls with Dual-Face Buttons

Details on tiller controls with buttons on both sides for specific truck models.

Keypad (CanCode) System Operation

Information on using the CanCode keypad for truck operation and programming.

Managing CanCode User and Master Codes

Explains the code lock system for assigning user and master codes.

Setting Truck Parameters via CanCode

Guide to modifying truck parameters using the CanCode system.

Travel Program and Battery Parameter Configuration

Lists and explains parameters for travel programs and battery settings.

CanDis Display Instrument Functions

Explains the indicators and displays on the CanDis instrument.

2-Inch Display Unit Operation

Details the functions and elements of the 2-inch display unit.

Display Button Allocation and Symbols

Describes button functions and display symbols for user interaction.

Keyless Access System Management

Overview of keyless access systems, codes, and display operations.

Using the Display Unit for Operation

Procedures for switching the truck on/off and managing access codes via the display.

Industrial Truck Maintenance Procedures

Operational Safety and Environmental Protection

Safety and environmental protection measures for truck maintenance.

Maintenance Safety Regulations

General safety regulations applicable to all maintenance and repair work.

Electrical and Hydraulic System Safety

Safety precautions for electrical systems and hydraulic systems.

Lubricants, Lubrication Schedule, and Consumables

Safe handling of consumables, lubrication schedule, and recommended parts.

Maintenance and Repair Procedures Overview

Essential preparations and general procedures for maintenance and repair work.

Truck Cleaning and Component Handling

Procedures for cleaning the truck and handling components like covers and panels.

Oil Level Checks and Fuse Inspections

Procedures for checking oil levels and electrical fuses.

Restoring Truck to Service After Maintenance

Steps to follow to return the truck to service after maintenance.

Decommissioning, Disposal, and Safety Tests

Procedures for decommissioning, disposal, safety tests, and vibration measurement.

Maintenance, Inspection, and Changing of Parts

Model-Specific Maintenance and Inspection

Details owner and customer service maintenance/inspection for EJE 235, EJE 220r-225r, EJE 230, EJE 220/225.

Recommended Maintenance Parts Replacements

Recommends replacement of maintenance parts based on service hours and months.

Traction Battery Information and Care

Traction Battery Correct Use and Application

Guidelines for correct use and application of traction batteries.

Traction Battery Data Plate and Safety

Explains data plate info and essential safety instructions for traction batteries.

Lead-Acid Batteries Description and Data

Description of lead-acid batteries and their nominal data specifications.

Traction Battery Operation and Charging

Procedures for commissioning, discharging, and charging traction batteries.

Servicing Sealed Lead-Acid Batteries

Daily, weekly, monthly, and annual servicing for sealed lead-acid batteries.

Aquamatik Water Replenishment System

Explains the design, function, and operation of the Aquamatik system.

Electrolyte Circulation System Function

Explains the function of electrolyte circulation in batteries during charging.

Battery Cleaning Procedures

Procedures and safety precautions for cleaning batteries and trays.

Battery Storage, Troubleshooting, and Disposal

Guidelines for storing, troubleshooting, and disposing of batteries.

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