Jungheinrich ERE Series User Manual

Operating instructions
G
Operating instructions
51159400
ERE
07.09 -
11.13
ERE 120n

Jungheinrich ERE Series Specifications

General

Brand	Jungheinrich
Model	ERE Series
Category	Compact Loader
Language	English

Summary

Foreword

Correct Use and Application

Truck Description

Application

The truck is a tiller operated electric pallet truck with a folding operator platform and side arms.

Assemblies

Diagram and list of truck components, indicating standard and optional equipment.

Specifications

Technical data including performance, dimensions, EN norms, and conditions of use.

EN Norms

Details compliance with EN standards for noise emission, vibration, and EMC.

Conditions of Use

Specifies the operating ambient temperature range and conditions for extreme use.

Identification Points and Data Plates

Truck Data Plate

Explains the various fields and information present on the truck's data plate.

Transport and Commissioning

Lifting by Crane

Instructions on using appropriate lifting gear and attachment points for safe lifting.

Commissioning

Steps for preparing the truck after delivery or transport, including battery installation and charging.

Removing the Transport Lock

Step-by-step guide to remove the transport retainer after battery installation.

Operating Without Drive System

Procedure for moving the truck when it is immobile, including safety precautions.

Securing During Transport

Instructions on how to securely fasten the truck when transporting it on a lorry or trailer.

Battery Maintenance, Charging & Replacement

Safety Regulations for Acid Batteries

Essential safety rules for handling, maintenance, fire protection, and disposal of batteries.

Battery Types

Details the available battery types, their compartments, and weights according to EN standards.

Exposing the Battery

Steps to safely expose the battery for maintenance or replacement, including disconnecting the connector.

Charging the Battery

Instructions for safe battery charging, including required conditions and connection procedures.

Battery Removal and Installation

Detailed procedures for changing the battery, both from the top and laterally.

Changing Battery From Top

Step-by-step guide for removing and installing the battery from the top.

Lateral Battery Removal

Procedure for removing and installing the battery from the side of the truck.

Operation

Operation Safety Regulations

Key safety rules for drivers, including authorization, responsibilities, and hazardous areas.

Controls and Displays

Detailed overview of all truck controls, displays, and their functions.

Starting Up the Truck

Procedure for pre-operation checks and safely switching on the truck.

Industrial Truck Operation

Safety guidelines for driving, work areas, visibility, slopes, and load handling.

Travel, Steering, Braking

Detailed explanation of truck travel modes, steering mechanisms, and braking systems.

Collecting and Depositing Loads

Instructions for safely picking up and depositing loads, including lift and lower operations.

Parking the Truck Securely

Steps for securely parking the truck when leaving it unattended, including safety checks.

Keypad (CanCode)

Explanation of the keypad functions, including code lock and travel program selection.

Travel Programs

Details the three factory-set travel programs and how to adapt them.

Parameters

Overview of parameter settings for code lock functions and travel programs.

Parameter Settings

Guide to changing truck settings, including master code entry and code lock parameters.

Travel Parameters

Details how to set travel parameters like acceleration and speed for different programs.

Battery Parameters

Information on setting battery parameters such as battery type and discharge monitor function.

Battery Discharge Indicator

Explains the meaning of LED colours on the battery discharge indicator and their ratings.

Display Instrument (CanDis)

Details the information shown on the CanDis display, including capacity, symbols, and error messages.

Discharge Monitor Function

Describes how the discharge monitor function cuts out lifting when the limit is reached.

Operating Hours Display

Details the operating hours display, error messages, and parameter change display.

Power Up Test

Describes what the display shows during the power-up test sequence.

Troubleshooting

Guide to identifying and rectifying basic faults and incorrect operations.

Truck Maintenance

Operational Safety and Environmental Protection

Safety and environmental protection measures for servicing and inspection operations.

Maintenance Safety Regulations

Safety rules for maintenance personnel, lifting, jacking, and cleaning procedures.

Servicing and Inspection

Importance of servicing, application conditions, and definition of maintenance intervals (W, A, B, C).

Maintenance Checklist

Detailed checklist of maintenance tasks for brakes, electrics, power supply, travel, and truck design.

Maintenance Schedule

Visual guide illustrating lubrication points, oil filler necks, and drain plugs on the truck.

Fuels, Coolants and Lubricants

Lists required fuels, coolants, and lubricants, with order numbers and grease guidelines.

Maintenance and Repairs

Preparations for maintenance, including parking, battery disconnection, and opening panels.

Preparation for Maintenance and Repairs

Safety measures and preparations before commencing maintenance or repairs.

Opening the Front Panel

Procedure for opening the front panel to access internal components for maintenance.

Replacing the Drive Wheel

Instructions for replacing the drive wheel, which must be done by authorized personnel.

Checking Hydraulic Oil Level

Guide to checking the hydraulic oil level in the reservoir and adding oil if necessary.

Checking Electrical Fuses

Steps for checking electrical fuses, identifying them by their rating and protected component.

Recommissioning

Operations required to recommission the truck after cleaning or repair work.

Decommissioning the Industrial Truck

Measures for decommissioning the truck for long-term storage, including jacking and preparation.

Prior to Decommissioning

Steps to perform before decommissioning, including cleaning, checking, lubricating, and battery handling.

During Decommissioning

Actions to be taken during decommissioning, focusing on regular battery charging.

Restoring Truck After Decommissioning

Procedures for restoring the truck to operation after a period of decommissioning.

Safety Checks

Requirements for regular safety checks and inspections, including qualified inspector assessment.

Traction Battery Appendix

Traction Battery Use and Application

Rules for correct use, repairs with non-original parts, and battery safety rating during operation.

Battery Data Plate

Details the information presented on the battery data plate, including voltage, capacity, and weight.

Battery Safety Instructions

Critical safety instructions for handling batteries, including hazardous waste and electric voltage warnings.

Lead Acid Battery Description

Description of Jungheinrich lead acid batteries with armour plated cells and liquid electrolyte.

Battery Nominal Data

Nominal data for traction batteries, including voltage, capacity, discharge current, and temperature.

Battery Operation

Procedures for commissioning, daily checks, and discharging lead-acid batteries.

Charging the Battery

Detailed safety warnings and procedures for charging batteries, emphasizing ventilation and DC current.

Servicing Lead Acid Batteries

Servicing guidelines for lead-acid batteries, including water quality, daily, weekly, monthly, annually checks.

PzV Batteries Description

Description of PzV and PzV-BS batteries, noting they are sealed and require no water addition.

PzV Battery Operation

Operation for PzV batteries: commissioning, discharging limits, and charging safety warnings.

Servicing PzV Batteries

Servicing schedule for PzV batteries: daily, weekly, three-monthly, and annual checks.

Aquamatik Water Replenishment System

Design overview of the Aquamatik system for automatic water replenishment in traction batteries.

Functional Description

Explains how the Aquamatik system automatically adjusts electrolyte levels using water supply.

Adding Water

Guidelines for adding water to batteries, recommending timing just before full charge.

Water Pressure

Specifies the required water pressure range (0.3-1.8 bar) for the replenishment system.

Filling Time

Factors affecting filling time and automatic ending of the process.

Water Quality

Specifies the required quality of water (purified or distilled) for electrolyte replenishment.

Electrolyte Circulation

Explanation of electrolyte circulation for mixing, charge time reduction, and gas formation.

Cleaning Batteries

Procedures for cleaning batteries to maintain insulation and protect cells, with safety measures.

Storing the Battery

Guidelines for storing batteries for extended periods, including charging requirements.

Battery Troubleshooting

Procedure for contacting customer service for faults found on the battery or charger.

Battery Disposal

Instructions for disposing of batteries, emphasizing recycling and avoiding household waste.