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KAESER EPC 230-2-100 User Manual

KAESER EPC 230-2-100
110 pages
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Service Manual
2-stage piston compressor
EPC
No.: 9_9431_02 E
Manufacturer:
KAESER KOMPRESSOREN GmbH
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

Table of Contents

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KAESER EPC 230-2-100 Specifications

General IconGeneral
BrandKAESER
ModelEPC 230-2-100
CategoryAir Compressor
LanguageEnglish

Summary

1 Regarding this document

1.4.1 Warning notices

Details levels of danger (DANGER, WARNING, CAUTION) and their implications.

2 Technical Specification

2.5 Ambient Conditions

Defines the permissible environmental conditions for installation and operation.

2.7 Pressure switch setting

Details the factory settings and adjustment ranges for the pressure switch.

2.11 Compressor oil recommendations

Provides recommendations for compressor oil types and change intervals.

2.12 Power Supply

Details the basic requirements and specifications for connecting the machine to the power supply.

2.12.1 Three-phase power supply

Explains the requirements for a symmetrical three-phase power supply connection.

2.12.1.1 Power supply specifications

Provides conductor cross-sections, fusing, and current input details for power supply.

2.13 Network Conditions

Details network impedance requirements for operating the machine with a public power supply.

4 Design and Function

4.3 Operating modes and control modes

Defines the machine's operating modes (LOAD, STANDSTILL) and control modes.

4.3.1 Operating modes

Details the two operating modes: LOAD (compressing air) and STANDSTILL (idle).

4.4 Safety Devices

Lists and describes the safety devices provided on the machine.

5 Installation and Operating Conditions

5.1 Safety

General safety precautions related to installation and operation, including fire and explosion hazards.

5.2 Installation conditions

Defines the recommended clearances and conditions for installing the machine.

5.2.2 Ensuring adequate ventilation

Details the importance of adequate ventilation and how to ensure it.

6 Installation

6.1 Safety

Safety instructions for initial start-up and working on machine components.

6.4 Compressed Air Connection

Procedure for connecting the machine to the compressed air network.

6.5 Connecting the Power Supply

Guidelines for safely connecting the machine to the electrical power supply.

7 Initial Start-up

7.1 Safety

Safety instructions for initial start-up and working on machine components.

7.2 Instructions to be observed before commissioning or recommissioning

Important instructions to follow before initial start-up or re-commissioning.

7.3 Checking installation and operating conditions

Checklist of installation and operating conditions before first start-up.

7.4 Motor protection

Guidance on setting and ensuring correct motor overload protection.

7.4.1 Motor protection setting

Details on how to set the motor overload protection switch correctly.

7.6 Starting the machine for the first time

Steps for safely starting the machine for the initial operation.

7.8 Setting network pressure

Instructions for setting the network (working) pressure to suit operating conditions.

7.9 Setting the regulator

Guide on adjusting the filter regulator to maintain constant working pressure.

8 Operation

8.1 Switching on and off

Procedure for safely switching the machine on and off using the main switch.

9 Fault Recognition and Rectification

9.2 Alarms

Lists common faults, their possible causes, and recommended remedies.

10 Maintenance

10.1 Safety

Safety precautions to ensure safe machine maintenance procedures.

10.2 Maintenance Schedule

Guidance on maintenance intervals and logging maintenance work.

10.2.2 Regular maintenance tasks

Details scheduled maintenance tasks and their recommended intervals.

10.2.5 Regular service tasks

Lists regular service tasks to be performed by authorized technicians.

10.9 Topping up the compressor oil

Instructions for topping up the compressor oil, including cautions on oil types.

10.10 Changing the compressor oil

Procedure for draining and refilling the compressor oil.

10.11 Testing the pressure relief valve

Guidance on testing the pressure relief valve for proper function.

10.13 Venting the machine (de-pressurising)

Steps for safely venting pressure from the machine before maintenance.

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