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KAESER ASK T series User Manual

KAESER ASK T series
136 pages
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Service Manual
Screw Compressor
ASK T SIGMA CONTROL BASIC
9_5717 20 E
Manufacturer:
KAESER KOMPRESSOREN GmbH
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

Table of Contents

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KAESER ASK T series Specifications

General IconGeneral
BrandKAESER
ModelASK T series
CategoryAir Compressor
LanguageEnglish

Summary

1 Regarding this document

1.1 Using this document

Instructions for using the operating manual.

1.4 Symbols and Labels

Explains symbols and labels used throughout the manual.

2 Technical Specifications

2.1 Nameplate

Information found on the machine's nameplate.

2.3 Weight

Provides the maximum weight of the machine.

2.4 Temperature

Specifies operating temperature ranges for the machine.

2.6 Ventilation

Specifies ventilation requirements for the machine.

2.10 Motors and Power

Information regarding the drive motor and power requirements.

2.13 Power Supply

Basic requirements for the electrical power supply.

2.14 Power Supply Specifications

Details cable sizes, fusing, and voltage requirements.

2.16 Refrigeration Dryers

Technical details of the refrigeration dryer option.

3 Safety and Responsibility

3.1 Basic Instructions

General safety instructions for machine operation.

3.4 User's Responsibilities

Outlines the responsibilities of the machine's user.

3.5 Dangers

Identifies potential dangers during machine operation.

3.8 Emergency Situations

Procedures for handling emergency situations.

4 Design and Function

4.2 Machine Function

Explains the internal workings and operation of the machine.

4.6 Operating Modes and Control Modes

Explains different operating and control modes.

4.8 Safety Devices

Lists and describes the machine's safety devices.

4.10 Functional Description – SIGMA CONTROL BASIC

Overview of the SIGMA CONTROL BASIC controller.

5 Installation and Operating Conditions

5.1 Ensuring Safety

Safety precautions for installation and operation.

5.2 Installation Conditions

Requirements for installing the machine.

5.3 Operating the Machine in a Compressed Air Network

How to operate the machine within an air network.

6 Installation

6.1 Ensuring Safety

Safety guidelines for performing installation tasks.

6.3 Connecting the Machine with the Compressed Air Network

Steps for connecting the compressor to the air network.

6.4 Connecting the Power Supply

Instructions for connecting the machine to the power supply.

6.7 Options

Details on optional features and their installation.

7 Initial Start-up

7.1 Ensuring Safety

Safety precautions before initial start-up.

7.3 Checking Installation and Operating Conditions

Checklist for verifying installation and conditions.

7.8 Starting the Machine for the First Time

Step-by-step guide for the initial machine start-up.

7.9 Setting the Setpoint Pressure

Adjusting the cut-in/cut-out pressure settings.

8 Operation

8.1 Switching On and Off

Procedures for turning the machine on and off.

8.2 Switching Off in an Emergency and Switching On Again

Emergency stop procedures and restart.

8.3 Setting Parameters

Guide to adjusting machine operational parameters.

8.4 Acknowledging Alarm and Warning Messages

How to acknowledge and clear fault messages.

9 Fault Recognition and Rectification

9.1 Basic Instructions

General guidance for identifying and resolving faults.

9.2 Alarm Messages (Machine Shut Down)

Lists alarm codes and their remedies.

9.3 Warning Messages

Lists warning codes and their remedies.

10 Maintenance

10.1 Ensuring Safety

Safety precautions before performing maintenance.

10.2 Following the Maintenance Plan

Guidance on adhering to the maintenance schedule.

10.5 Cooler Maintenance

General maintenance procedures for the cooler.

10.7 Air Filter Maintenance

Steps for maintaining or replacing the air filter.

10.9 Maintaining the Drive Belts

How to check and maintain the drive belts.

10.10 Testing the Pressure Relief Valve

Procedure for testing the pressure relief valve.

10.12 Checking the Cooling Oil Level

How to check the cooling oil level.

10.15 Changing the Cooling Oil

Detailed steps for changing the cooling oil.

10.17 Changing the Oil Separator Cartridge

How to replace the oil separator cartridge.

10.18 Refrigeration Dryer Maintenance

Maintenance tasks for the refrigeration dryer.

11 Spares, Operating Materials, Service

11.5 Spare Parts for Service and Repair

List of parts for service and repair.

12 Decommissioning, Storage and Transport

12.1 Putting Out of Operation

Procedures for taking the machine out of service.

12.4 Transport

Procedures for transporting the machine.

12.5 Disposal

Instructions for safely disposing of the machine.

13 Annex

13.1 Pipeline and Instrument Flow Diagram (P+I Diagram)

P+I diagrams for the compressor system.

13.3 Dimensional Drawing

Provides dimensional drawings of the machine.

13.4 Electrical Diagram

Electrical diagrams for the compressor series.

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