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KAESER Aircenter SX 7.5 User Manual

KAESER Aircenter SX 7.5
156 pages
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Service manual
Screw compressor
Aircenter SX 3/7.5 SIGMA CONTROL BASIC
Number: 9_6945 01USE
manroland document no.:
80.95A0S–C338

Table of Contents

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KAESER Aircenter SX 7.5 Specifications

General IconGeneral
TypeRotary Screw Compressor
Power7.5 kW
Max Pressure11 bar
Voltage400 V
ModelAircenter SX 7.5
Air receiver capacity270 l

Summary

Technical Data

Power supply specifications

Detailed specifications for power supply connection, including wire sizes and fuse ratings.

Safety and Responsibility

Basic Information

General safety information, potential dangers, and user responsibilities for safe machine operation.

User's Responsibilities

Outlines user responsibilities for safe operation, including following regulations and using qualified personnel.

Dangers

Information on various forms of danger that can arise during machine operation.

Safely Dealing with Sources of Danger

Guidelines for safely handling potential dangers from electricity, compressed air, and rotating components.

Safe Machine Operation

Guidelines for safe conduct during machine transport, installation, operation, and decommissioning.

In Emergency

Procedures for fire fighting, dealing with oil contamination, and handling refrigerant injuries.

Design and Function

Function

Explanation of the machine's operational principles, including air intake, compression, and cooling.

Operating modes and control modes

Explanation of different operating modes (LOAD, IDLE, STANDSTILL) and control modes (DUAL, QUADRO, MODULATING).

Safety Devices

Description of safety devices like EMERGENCY STOP, safety relief valve, and door interlocks.

SIGMA CONTROL BASIC Keys and Indicators

Identification and function of keys and indicators on the SIGMA CONTROL BASIC controller.

SIGMA CONTROL BASIC function

Overview of the SIGMA CONTROL BASIC controller functions, display, parameters, and messages.

Installation and Operating Conditions

Installation

Making the Power Supply Connection

Detailed steps for making the power supply connection, including safety precautions.

Initial Start-up

To be noted before commissioning

Important points to consider before commissioning to prevent injury or damage.

Checking positioning and operating conditions

Checklist for confirming positioning and operating conditions before initial start-up.

Setting the overload protection cut-out

Procedure for setting the overload protection cut-out for direct online and wye-delta starting.

Pouring cooling oil into the airend

Procedure for pouring the correct amount of cooling oil into the airend before initial start-up.

Starting the machine for the first time

Step-by-step guide for starting the machine for the first time after installation.

Setting the setpoint pressure

Instructions for setting the setpoint pressure and switching differential for optimal operation.

Operation

Switching on and off

Detailed steps for switching the machine on and off using the control panel keys.

Switching Off in an Emergency and Switching On again

Procedure for safely shutting down the machine in an emergency and restarting it.

Acknowledging alarm and warning messages

How to acknowledge and respond to alarm and warning messages displayed by the controller.

Setting parameters

Instructions for entering edit mode and changing parameters, including password protection.

Fault Recognition and Rectification

Alarm messages (machine stop)

Table of alarm codes, their meanings, and recommended actions for machine stop faults.

Warning messages

Table of warning codes, their meanings, and recommended actions for non-critical alerts.

Maintenance

Safety

General safety instructions that must be followed before performing any maintenance tasks.

Maintenance Schedule

Schedule of regular maintenance tasks, including intervals and procedures for various components.

Changing the cooling oil

Procedure for draining and changing the cooling oil, including replacing filter and cartridge.

Changing the oil filter

Procedure for changing the oil filter, noting that no receptacle is needed for the oil.

Changing the oil separator cartridge

Procedure for changing the oil separator cartridge, noting its lifespan influences.

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