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KAESER ASK 32 - Service Manual

KAESER ASK 32
136 pages
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Service Manual
Screw Compressor
ASK T SIGMA CONTROL BASIC
9_5717 20 E
Manufacturer:
KAESER KOMPRESSOREN GmbH
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

Table of Contents

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Summary

Technical Specifications

Power Supply

Covers basic requirements, recommendations, and further requirements for the power supply.

Safety and Responsibility

Improper use

Warns against improper usage causing damage or injury and lists prohibited actions.

Users Responsibilities

Outlines user duties, including observing regulations and ensuring qualified personnel.

Dangers

Describes various forms of danger during machine operation, starting with electricity.

Emergency situations

Introduces emergency situations and provides guidance on correct fire fighting.

Design and Function

Machine function

Explains the overall machine function, air intake, compression, cooling oil circulation, and aftercooler process.

Operating modes and control modes

Introduces the different operating modes (LOAD, IDLE, STANDSTILL) and control modes.

Safety devices

Details various safety devices and warns against modifying them.

Functional description - SIGMA CONTROL BASIC

Introduces the functional description of the SIGMA CONTROL BASIC controller.

Installation and Operating Conditions

Installation conditions

Covers installation conditions, starting with determining location and clearances.

Installation

Connecting the machine with the compressed air network

Details connecting the machine to the compressed air network, including pipework and safety warnings.

Connecting the power supply

Outlines the preconditions for connecting the power supply safely.

Initial Start-up

Instructions to be observed before commissioning or re-commissioning

Lists special measures for re-commissioning after storage periods.

Checking installation and operating conditions

Presents a checklist for verifying installation and operating conditions before machine start-up.

Setting the overload protection cut-out

Explains how to set the overload protection cut-out and troubleshooting if it trips.

Pouring cooling oil into the airend

Details how to add cooling oil to the airend before initial start-up or after extended shutdown.

Checking the Door Interlock Switch

Details how to check the door interlock switch function before each start-up.

Starting the machine for the first time

Provides step-by-step instructions for the initial start-up of the machine.

Setting the setpoint pressure

Explains how to set the setpoint pressure and reduce cycling frequency.

Operation

Switching off in an emergency and switching on again

Describes using the EMERGENCY STOP and the procedure for switching on again.

Fault Recognition and Rectification

Basic instructions

Provides basic instructions for locating faults and types of faults (alarm, warning, other).

Alarm messages (machine shut down)

Lists alarm messages, their symbols, meanings, and remedies for machine shutdown faults.

Maintenance

Ensuring safety

Provides safety instructions for carrying out maintenance work on the machine.

Venting the machine (de-pressurising)

Details the three stages of venting the machine: isolating, venting tank, venting cooler.

Changing the cooling oil

Details changing the cooling oil, including draining components and always changing filters.

Changing the oil filter

Explains how to change the oil filter, including trial run and leak checks.

Changing the oil separator cartridge

Explains changing the oil separator cartridge, noting factors influencing its life.

Decommissioning, Storage and Transport

Summary

Technical Specifications

Power Supply

Covers basic requirements, recommendations, and further requirements for the power supply.

Safety and Responsibility

Improper use

Warns against improper usage causing damage or injury and lists prohibited actions.

Users Responsibilities

Outlines user duties, including observing regulations and ensuring qualified personnel.

Dangers

Describes various forms of danger during machine operation, starting with electricity.

Emergency situations

Introduces emergency situations and provides guidance on correct fire fighting.

Design and Function

Machine function

Explains the overall machine function, air intake, compression, cooling oil circulation, and aftercooler process.

Operating modes and control modes

Introduces the different operating modes (LOAD, IDLE, STANDSTILL) and control modes.

Safety devices

Details various safety devices and warns against modifying them.

Functional description - SIGMA CONTROL BASIC

Introduces the functional description of the SIGMA CONTROL BASIC controller.

Installation and Operating Conditions

Installation conditions

Covers installation conditions, starting with determining location and clearances.

Installation

Connecting the machine with the compressed air network

Details connecting the machine to the compressed air network, including pipework and safety warnings.

Connecting the power supply

Outlines the preconditions for connecting the power supply safely.

Initial Start-up

Instructions to be observed before commissioning or re-commissioning

Lists special measures for re-commissioning after storage periods.

Checking installation and operating conditions

Presents a checklist for verifying installation and operating conditions before machine start-up.

Setting the overload protection cut-out

Explains how to set the overload protection cut-out and troubleshooting if it trips.

Pouring cooling oil into the airend

Details how to add cooling oil to the airend before initial start-up or after extended shutdown.

Checking the Door Interlock Switch

Details how to check the door interlock switch function before each start-up.

Starting the machine for the first time

Provides step-by-step instructions for the initial start-up of the machine.

Setting the setpoint pressure

Explains how to set the setpoint pressure and reduce cycling frequency.

Operation

Switching off in an emergency and switching on again

Describes using the EMERGENCY STOP and the procedure for switching on again.

Fault Recognition and Rectification

Basic instructions

Provides basic instructions for locating faults and types of faults (alarm, warning, other).

Alarm messages (machine shut down)

Lists alarm messages, their symbols, meanings, and remedies for machine shutdown faults.

Maintenance

Ensuring safety

Provides safety instructions for carrying out maintenance work on the machine.

Venting the machine (de-pressurising)

Details the three stages of venting the machine: isolating, venting tank, venting cooler.

Changing the cooling oil

Details changing the cooling oil, including draining components and always changing filters.

Changing the oil filter

Explains how to change the oil filter, including trial run and leak checks.

Changing the oil separator cartridge

Explains changing the oil separator cartridge, noting factors influencing its life.

Decommissioning, Storage and Transport

KAESER ASK 32 Specifications

General IconGeneral
ModelASK 32
TypeRotary Screw Compressor
Power22 kW
Motor Power22 kW
Max Pressure10 bar
Length1600 mm
Sound Level68 dB(A)
Drive TypeDirect drive
Voltage400 V
Frequency50 Hz

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