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KAESER SM 15 User Manual

KAESER SM 15
128 pages
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Operator Manual
Screw Compressor
SM Tri-Voltage, SIGMA CONTROL 2
9_5875 33 USE
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

Table of Contents

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KAESER SM 15 Specifications

General IconGeneral
ModelSM 15
CategoryAir Compressor
Motor Power7.5 kW
Sound Level66 dB(A)
Voltage400 V
Frequency50 Hz

Summary

3 Safety and Responsibility

3.1 Basic instructions

General safety instructions emphasizing the machine's adherence to standards and potential dangers.

3.4 User's Responsibilities

Details responsibilities of the user, including adhering to regulations and ensuring qualified personnel.

3.4.2 Qualified personnel

Defines qualifications required for authorized operators and maintenance personnel.

3.4.3 Adherence to inspection schedules and accident prevention regulations

Emphasizes compliance with inspection schedules and accident prevention regulations.

3.5 Dangers

Describes various forms of danger that can occur during machine operation.

3.5.2 Safe machine operation

Provides information for safe handling of the machine during its life phases, including PPE and transport.

3.5.4 Danger Areas

Information on areas around the machine that are dangerous to personnel during various activities.

3.6 Safety devices

Ensures safe working by emphasizing not to change, bypass, or disable safety devices.

3.8 Safety Signs

Illustrates and explains the locations and meanings of safety signs on the machine.

3.9 Emergency situations

Provides guidance on correct fire fighting procedures and treating injuries from cooling oil.

4 Design and Function

4.3 Safety devices

Lists safety devices provided with the machine and states they must not be modified.

4.5 Operating panel SIGMA CONTROL 2

Detailed overview of the SIGMA CONTROL 2 operating panel, including keys and indicators.

5 Installation and Operating Conditions

5.1 Ensuring safety

Conditions required for safe installation and operation, including ambient conditions and fire prevention.

5.2 Installation conditions

Guidelines for determining location, clearances, and ensuring adequate machine room ventilation.

6 Installation

6.1 Ensuring safety

Safety instructions for installation work, emphasizing work on live components and compressed air systems.

6.5 Making the Power Supply Connection

Steps for making the power supply connection for the Tri-Voltage machine.

7 Initial Start-up

7.1 Ensuring safety

Safety instructions for commissioning the machine, covering authorized personnel and panel security.

7.2 Instructions to be observed before commissioning or re-commissioning

Measures for re-commissioning after storage and checklist for installation and operating conditions.

7.7 Starting the machine for the first time

Step-by-step guide for the initial start-up of the machine, including checks after operation.

7.9 Checking the Door Interlock Switch

Ensuring the door interlock switch function is correct for safety during operation.

8 Operation

8.1 Switching on and off

Procedure for switching the machine on and off using the designated keys and disconnecting device.

8.2 Switching off in an emergency and switching on again

Instructions for using the EMERGENCY STOP button and restarting the machine after an emergency stop.

8.6 Acknowledging alarm and warning messages

Procedure for acknowledging and clearing alarm and warning messages indicated by LEDs.

9 Fault Recognition and Rectification

9.1 Basic instructions

Identifies types of faults (Warning, Fault, Other) and emphasizes using only manual procedures for rectification.

9.2 Other Faults

Table listing common faults, their possible causes, and recommended remedies.

10 Maintenance

10.1 Ensuring safety

Safety instructions for maintenance work, emphasizing authorized personnel and machine servicing warnings.

10.2 Following the maintenance plan

Guidelines for logging maintenance, resetting interval counters, and performing regular maintenance tasks.

10.2.5 Regular service tasks

Lists regular service tasks to be performed by authorized KAESER service representatives.

10.10 Testing the safety relief valve

Steps to test the safety relief valve by raising working pressure above its activating pressure.

10.11 Checking the overheating safety shutdown function

Ensuring the machine shuts down if the airend discharge temperature reaches a maximum of 230 °F.

10.12 Testing the EMERGENCY STOP push button

Procedure for testing the EMERGENCY STOP push button to ensure its safety function.

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