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KAESER CSD 122 - Service Manual

KAESER CSD 122
134 pages
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SERVICE MANUAL
Screw Compressor
Model: CSD
No.: 9_5700_06E
Manufacturer:
KAESER KOMPRESSOREN GmbH
96410 Coburg
PO Box 2143
GERMANY
Tel. + 49---(0)9561---6400
Fax + 49---(0)9561---640130
http://www.kaeser.com

Table of Contents

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KAESER CSD 122 Specifications

General IconGeneral
BrandKAESER
ModelCSD 122
CategoryAir Compressor
LanguageEnglish

Summary

Technical Specification

Motor and Performance Data

Covers compressor and fan motor specifications, including power and speed.

Electrical Connection and Power Supply

Outlines power supply requirements, general regulations, and specifications.

Safety and Responsibility

Permitted Machine Use

Defines the intended industrial use for compressed air generation.

User Responsibilities and Regulations

Emphasizes adherence to regulations and qualified personnel for operation.

Safety Devices Information

Describes essential safety devices and precautions for their use.

Identification of Machine Dangers

Identifies hazards from electricity, pressure, rotating parts, temperature, noise, and materials.

Safety Signs and Their Meanings

Explains various safety signs and their locations on the machine.

Emergency Procedures and First Aid

Provides guidance on fire fighting and handling cooling oil contact.

Design and Function

Operating States and Control Modes

Explains different operational states (LOAD, IDLE, STANDSTILL) and control modes (DUAL, VARIO, QUADRO).

Integrated Safety Devices

Lists built-in safety devices such as emergency stop and pressure relief valve.

SIGMA CONTROL Interface Guide

Details the functions of keys and the meaning of indicators on the control panel.

Installation and Operating Conditions

Installation Site and Conditions

Covers site preparation, floor conditions, space requirements, and ventilation.

Installation Location and Space Requirements

Details pre-conditions for installation, including floor levelness and accessibility.

Ventilation System Requirements

Provides minimum ventilation values and ensures airflow equivalence for proper operation.

Installation Procedures

Electrical and Pressure Safety

Highlights electrical and pressure safety precautions during installation work.

Electrical Connection Steps

Guides on making electrical connections by qualified personnel, including supply voltage checks.

Initial Start-up Guide

Start-up Safety Precautions

Warns about voltage and pressure hazards, and ensures authorized personnel perform start-up.

Pre-Start Checks After Storage

Lists specific maintenance tasks required after periods of storage (12 and 36 months).

Installation and Operating Conditions Checklist

A checklist to verify all installation and operating conditions are met before machine start.

Initial Start-up Sequence Steps

Step-by-step guide for initiating the machine's first run, including checks and idle period.

Machine Operation

Machine On and Off Procedures

Detailed procedure for starting and stopping the machine using control keys and safety devices.

Emergency Shut-off and Restart Process

Instructions for using the emergency stop button and restarting the machine safely.

Event Recognition and Fault Rectification

Controller Alarm Messages and Remedies

Lists alarm messages, their possible causes, and recommended remedies for machine shutdown.

Maintenance Procedures

General Maintenance Safety Rules

Critical safety warnings and precautions to be observed before and during maintenance.

Cooling Oil Replacement Process

Detailed process for draining and replacing cooling oil from various machine parts.

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