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KAESER CSD 102 - Service Manual

KAESER CSD 102
134 pages
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SERVICE MANUAL
Screw Compressor
Model: CSD
No.: 9_5700_06E
Manufacturer:
KAESER KOMPRESSOREN GmbH
96410 Coburg
PO Box 2143
GERMANY
Tel. + 49---(0)9561---6400
Fax + 49---(0)9561---640130
http://www.kaeser.com

Table of Contents

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KAESER CSD 102 Specifications

General IconGeneral
ModelCSD 102
TypeRotary Screw Compressor
Sound Level69 dB(A)
Drive TypeDirect Drive
Pressure7.5 bar

Summary

Technical Specification

Electrical Connection

General requirements and specifications for electrical hookup.

Safety and Responsibility

Specified Use

Defines intended applications and operational limitations.

Unspecified Use

Lists prohibited uses and necessary safety precautions.

User’s Responsibilities

Outlines user obligations for safe operation and maintenance.

Adherence to inspection schedules and accident prevention regulations

Compliance with safety checks and regulations.

Dangers

Identifies potential hazards and risks during machine operation.

In Emergency

Procedures and precautions for emergency situations.

Design and Function

Safety Devices

Lists essential safety components and their functions.

SIGMA CONTROL Keys and Indicators

Explains the control panel interface and its elements.

Installation and Operating Conditions

Installation

Electrical Connection

Guidelines for safe and compliant electrical hookup.

Initial Start-up

Pour cooling oil into the airend.

Step-by-step guide for filling the airend with oil.

Checking Direction of Rotation

Verifying motor rotation for correct operation.

Initial Start-up

Step-by-step guide for starting the machine for the first time.

Operation

Switching on and off

Procedures for starting and stopping the compressor.

Switching off

Correct procedures for shutting down the machine.

Switching Off in an Emergency and Switching On Again

Using the emergency stop and restarting the machine.

Event Recognition and Fault Rectification

Alarm messages to the controller (machine shut-down, red LED blinking)

Troubleshooting alarms that cause machine shutdown.

Warning messages on the controller (yellow LED flashes)

Diagnosing and resolving warning messages.

Maintenance

Safety

General safety rules to follow during maintenance.

Cooling oil changing intervals

Guidelines for timely cooling oil replacement.

Air Filter Maintenance.

Procedures for inspecting and maintaining the air filter.

Checking the pressure relief valve.

Procedure to test the functionality of the pressure relief valve.

Checking the Overheating Safety Shutdown Function

Verifying the thermal shutdown mechanism.

Venting the Machine Manually

Procedures for safely releasing system pressure.

Checking and Topping up the Cooling Oil

Procedures for checking and adding cooling oil.

Changing the Cooling Oil

Comprehensive guide to changing the cooling oil.

Oil filter maintenance

Procedure for replacing the oil filter.

Changing the Oil Separator Cartridge

Procedure for replacing the oil separator cartridge.

De-commissioning, Storage and Transport

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