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KAESER CSD series User Manual

KAESER CSD series
134 pages
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SERVICE MANUAL
Screw Compressor
Model: CSD
No.: 9_5700_06E
Manufacturer:
KAESER KOMPRESSOREN GmbH
96410 Coburg
PO Box 2143
GERMANY
Tel. + 49---(0)9561---6400
Fax + 49---(0)9561---640130
http://www.kaeser.com

Table of Contents

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KAESER CSD series Specifications

General IconGeneral
SeriesCSD
TypeRotary Screw Compressor
Drive TypeDirect Drive
CoolingAir
Motor EfficiencyIE3
Free Air Delivery0.5 to 4.5 m³/min
Working Pressure7.5 to 15 bar
DriveDirect

Summary

Regarding this Document

Using the Document

Guidance on how to use the service manual effectively.

Further Documents

Lists related documents essential for machine operation.

Copyright

Information regarding copyright protection and usage rights.

Symbols and Identification

Explains various symbols and identification methods used.

Warnings

Details warning symbols and their meanings for safety.

Other notices and symbols

Explains additional symbols for specific tasks or information.

Technical Specification

Weight

Provides weight specifications for different machine models.

Temperature

Lists temperature parameters for machine operation.

Ambient Conditions

Specifies acceptable environmental conditions for the machine.

Pressure

Details pressure specifications and relief valve settings.

Free air delivery

Lists free air delivery rates at different pressures.

Motor and Performance

Details specifications for the compressor and fan motors.

Compressor motor

Technical data for the main compressor motor.

Fan Motor

Technical data for the fan motor.

Cooling oil

Information regarding cooling oil types and volumes.

Recommended cooling oil

Lists recommended cooling oils with their properties.

Electrical Connection

Details power supply requirements and specifications.

Power supply

General requirements for the machine's electrical power supply.

Power supply specifications

Specific electrical parameters for different supply voltages.

Water cooling (option K2)

Technical data for water-cooled machines.

Cooling Water Quality

Specifies requirements for cooling water quality.

Heat Recovery

Information on heat recovery options and specifications.

Prepared for heat recovery (option W1)

Details on machines prepared for external heat recovery.

Internal Heat Recovery (option W2 / W3)

Information on integrated heat recovery systems.

Safety and Responsibility

Specified Use

Defines the intended use of the machine.

User’s Responsibilities

Details the user's duties for safe operation and maintenance.

Qualified personnel

Specifies requirements for personnel operating the machine.

Safety Devices

Lists essential safety devices and their function.

Dangers

Identifies potential hazards associated with machine operation.

Awareness of danger sources

Highlights various sources of danger during operation.

Safe machine operation

Provides guidelines for safe machine operation.

Safety Signs

Explains the meaning and location of safety signs.

In Emergency

Procedures for emergency situations.

Fire fighting

Guidelines for fire fighting and suitable extinguishing agents.

Design and Function

Machine Overview

General overview of the machine's components.

Function

Explains the operational principles of the machine.

Options

Lists available machine options and their functions.

Heat recovery

Information on heat recovery systems.

Operating States and Control Modes

Describes machine operating states and control modes.

Control Modes

Details the available control modes (DUAL, VARIO, QUADRO).

SIGMA CONTROL Keys and Indicators

Overview of SIGMA CONTROL interface keys and indicators.

Installation and Operating Conditions

Surroundings

Conditions for the machine's operating environment.

Installation Conditions

Requirements for machine installation.

Place of installation and space required

Guidance on selecting installation location and space.

Ventilation

Ventilation requirements for the installation area.

Installation

Safety

Safety precautions during installation.

Electrical Connection

Instructions for electrical connections.

Options

Details on optional machine configurations.

Water cooling connection (option K2)

How to connect water cooling systems.

Heat recovery system connection

Connecting heat recovery systems.

Initial Start-up

Safety

Safety measures before initial start-up.

Checking Installation and Operating Conditions

Checklist for installation and operating readiness.

Initial Start-up

Steps for the initial start-up sequence.

Operation

Switching on and off

Procedures for turning the machine on and off.

Switching on

Step-by-step guide for switching the machine on.

Switching Off in an Emergency and Switching On Again

Emergency stop procedure and restart process.

Event Recognition and Fault Rectification

Alarm messages to the controller (machine shut-down, red LED blinking)

Troubleshooting alarms causing machine shutdown.

Maintenance

Safety

Safety precautions for maintenance tasks.

Maintenance Schedule

Recommended maintenance tasks and intervals.

Regular maintenance work

Routine maintenance tasks and their frequency.

Cooling oil changing intervals

Guidelines for changing the cooling oil.

Air Filter Maintenance.

How to maintain the air filter.

Checking the pressure relief valve.

Procedure for checking the pressure relief valve.

Checking and Topping up the Cooling Oil

Checking and refilling cooling oil levels.

Check cooling oil level.

How to check the cooling oil level.

Changing the Cooling Oil

Steps for changing the cooling oil.

Filling with cooling oil

Procedure for filling with new cooling oil.

Oil filter maintenance

How to maintain the oil filter.

Changing the Oil Separator Cartridge

Procedure for replacing the oil separator cartridge.

Spares, Operating Materials, Service

Ordering Maintenance Parts and Operating Materials

Guidance on ordering parts and materials.

Spare Parts for Service and Repair

Guidelines for service and repair tasks.

Decommissioning, Storage and Transport

De-commissioning

Procedures for taking the machine out of service.

Transporting

Safety guidelines for transporting the machine.

Safety

General safety measures during transport.

Annex

Diagrams and Drawings

References to diagrams and drawings.

Dimensional drawing

Dimensional drawings of the machine.

Air cooling (option K1)

Dimensional drawing for air-cooled machines.

Electrical diagram

Electrical diagrams for the machine.

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