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KAESER CSD 82 - User Manual

KAESER CSD 82
134 pages
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SERVICE MANUAL
Screw Compressor
Model: CSD
No.: 9_5700_06E
Manufacturer:
KAESER KOMPRESSOREN GmbH
96410 Coburg
PO Box 2143
GERMANY
Tel. + 49---(0)9561---6400
Fax + 49---(0)9561---640130
http://www.kaeser.com

Table of Contents

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KAESER CSD 82 Specifications

General IconGeneral
ModelCSD 82
CategoryRotary Screw Compressor
TypeStationary
Motor Power75 kW
Sound Level72 dB(A)
Voltage400 V
Frequency50 Hz
Drive TypeDirect Drive

Summary

Technical Specification

Motor and Performance

Technical data for compressor and fan motors.

Electrical Connection

Requirements for power supply and specifications.

Water Cooling (Option K2)

Design data and quality requirements for water cooling systems.

Safety and Responsibility

Dangers

Identifies general dangers and safety measures.

Design and Function

Operating States and Control Modes

Explains operating states and control modes (DUAL, VARIO, QUADRO, Modulating).

SIGMA CONTROL Keys and Indicators

Identifies SIGMA CONTROL keys and indicators and their functions.

Installation

Safety

Electrical and pressure safety precautions during installation.

Electrical Connection

Procedures for safe electrical connection by qualified personnel.

Initial Start-up

Safety

Safety precautions before initial startup and during operation.

Checking Installation and Operating Conditions

Checklist for installation and operation conditions before machine start.

Initial Start-up

Step-by-step procedure for the initial startup sequence.

Operation

Switching On and Off

Procedures for switching the machine on, off, and automatic restart.

Switching Off in an Emergency and Switching On Again

Procedures for emergency shutdown and restart.

Acknowledging and Resetting Warning and Alarm Messages

Procedures for handling warning and alarm messages.

Event Recognition and Fault Rectification

Alarm Messages to the Controller

Lists alarm messages, causes, and remedies for machine shutdown.

Warning Messages on the Controller

Lists warning messages, causes, and remedies for non-shutdown events.

Maintenance

Safety

General safety precautions for all maintenance activities.

Maintenance Schedule

Recommendations for maintenance intervals and resetting counters.

Checking and Topping up the Cooling Oil

How to check and top up the cooling oil level.

Changing the Cooling Oil

Detailed procedures for changing cooling oil from various points.

Changing the Oil Separator Cartridge

Procedure for changing the oil separator cartridge.

De-commissioning, Storage and Transport

Transporting

Safety measures and methods for transporting the machine.

Annex

Pipeline and Instrument Flow Diagram (P&I Diagrams)

P&I diagrams illustrating the compressor system.

Electrical Diagram

Contains electrical diagrams for the compressor series.

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