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KAESER M27 User Manual

KAESER M27
294 pages
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Operator Manual
Screw Compressor
M27
No.: 9_9548 05 USE
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

Table of Contents

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KAESER M27 Specifications

General IconGeneral
BrandKAESER
ModelM27
CategoryAir Compressor
LanguageEnglish

Summary

1 Regarding this Document

1.1 Using this document

Instructions on how to use the operating manual, its importance, and how to maintain it.

1.2 Further Documents

Lists additional documents included with the operator manual for comprehensive information.

1.3 Copyright

States that the operator manual is copyright protected and directs queries to KAESER.

1.4 Symbols and labels

Explains the importance of noting symbols and labels used throughout the document.

2 Technical Data

2.1 Nameplate

Describes the machine's nameplate and its purpose for identifying technical information.

2.2 Options

Lists and explains various options fitted to the machine, identified by code letters.

3 Safety and Responsibility

3.1 Basic instructions

Provides fundamental safety instructions for operating the machine and highlights potential dangers.

3.2 Specified use

Defines the intended use of the machine and warns against incorrect usage.

3.3 Incorrect Use

Details the consequences of improper usage, including property damage and injuries.

3.4 User's Responsibilities

Outlines the responsibilities of the user, including adhering to regulations and determining personnel.

4 Design and Function

4.1 Bodywork

Describes the exterior of the machine and its functions when closed, such as weather and sound protection.

4.2 Component identification

Identifies and labels the various components of the machine with a visual diagram.

4.3 Machine function

Explains the basic function of the machine without options and refers to flow diagrams.

4.4 Operating modes and control modes

Details the different operating modes (LOAD, MODULATING, IDLE, STANDSTILL) and control modes.

5 Installation and Operating Conditions

5.1 Ensuring safety

Highlights safety considerations during machine installation and operation, emphasizing warning compliance.

5.2 Installation conditions

Specifies necessary conditions for installation, including floor requirements and ambient conditions.

6 Installation

6.1 Ensuring safety

Provides instructions for safe installation, referencing safety chapters and authorized personnel.

6.2 Reporting Transport Damage

Instructs on how to check for and report any transport damage found on the machine.

6.3 Fitting the towbar

Details the process of fitting the towbar to the machine, including material and preconditions.

7 Initial Start-up

7.1 Ensuring safety

Outlines safety measures for commissioning the machine, emphasizing authorized personnel and locked panels.

7.2 Before initial start-up (or recommissioning)

Provides instructions to be observed before initial startup or recommissioning.

7.3 Checking installation and operating conditions

Presents a checklist for verifying installation and operating conditions before starting the machine.

7.4 Low-temperature operation (winter)

Details specific operating materials and procedures for starting and running the machine in cold temperatures.

8 Operation

8.1 Ensuring safety

Provides safety instructions for machine operation, covering general safety and specific hazards.

8.2 Starting and stopping

Explains the procedure for starting and stopping the machine, including instrument panel functions.

8.3 Operating the tool lubricator

Details the procedure for operating the tool lubricator, including checking oil level and setting oil flow.

8.4 Using the low-temperature equipment

Describes the operation of low-temperature equipment, including coolant pre-heating and frost protection.

9 Fault Recognition and Rectification

9.1 Basic instructions

Provides basic guidelines for fault finding and rectification, and when to contact KAESER Service.

9.2 Engine faults and alarms

Details common engine faults, their possible causes, remedies, and where to get help.

9.3 Compressor faults and alarms

Lists compressor faults, their causes, remedies, and recommended support channels.

9.4 Generator faults and alarms

Covers faults and alarms related to the generator, including voltage issues and engine speed.

10 Maintenance

10.1 Ensuring safety

Emphasizes safety precautions required for performing maintenance tasks on the machine.

10.2 Maintenance schedules

Provides recommended maintenance intervals and tasks for the machine and its components.

10.3 Engine maintenance

Details specific maintenance procedures for the engine, including coolant, filters, and oil.

10.4 Compressor Maintenance

Outlines maintenance tasks for the compressor system, including oil, filters, and safety valves.

11 Spares, Operating Materials, Service

11.1 Note the nameplate

Explains the importance of the nameplate for identifying the machine and ordering spares.

11.2 Ordering consumable parts and operating fluids/materials

Provides guidance on ordering original KAESER consumable parts and operating fluids.

11.3 KAESER AIR SERVICE

Describes the services offered by KAESER AIR SERVICE for machine maintenance and reliability.

11.4 Service Addresses

Indicates where to find addresses of KAESER representatives at the end of the manual.

12 Decommissioning, Storage and Transport

12.1 De-commissioning

Covers procedures for temporary and long-term decommissioning and storage of the machine.

12.2 Transport

Provides detailed instructions for safely transporting the machine, including coupling and securing.

12.3 Storage

Offers guidance on storing the machine to prevent corrosion and damage from moisture and frost.

12.4 Disposal

Explains the procedures for decommissioning and disposing of the machine and its fluids.

13 Annex

13.1 Identification

Explains how to identify the machine using VIN, options label, and manufacturer/engine nameplates.

13.2 Pipeline and instrument flow diagram (P+I diagram)

Provides detailed pipeline and instrument flow diagrams for understanding the machine's systems.

13.3 Dimensional drawing

Contains dimensional drawings of the machine with various chassis options for reference.

13.4 Wiring diagrams

Includes electrical diagrams and wiring schematics for different machine configurations and options.

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