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KAESER M43 Service Manual

KAESER M43
246 pages
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Service Manual
Screw Compressor
M43
No.: 9_9432 02 E
Manufacturer:
KAESER KOMPRESSOREN GmbH
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com
RAMIRENT

Table of Contents

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KAESER M43 Specifications

General IconGeneral
BrandKAESER
ModelM43
CategoryAir Compressor
LanguageEnglish

Summary

1 Regarding this document

1.1 Using the Document

Guidance on how to use and maintain the service manual for optimal machine life.

1.4 Symbols and Identification

Explains various symbols, warnings, and important indicators used throughout the manual.

2 Technical Specification

2.1 Nameplate

Details the information found on the machine's nameplate for identification.

2.2 Options

Lists and explains various optional features available for the machine.

2.5 Compressor

Technical specifications related to the compressor unit, including pressure and oil.

2.6 Engine

Technical specifications related to the engine, including data, oil, and coolant.

3 Safety and Responsibility

3.1 Basic Information

General safety information and warnings regarding machine operation and potential dangers.

3.5 Dangers

Identifies various dangers that can arise during machine operation and how to deal with them.

3.6 Safety Devices

Details on safety devices, their function, and the importance of not disabling them.

3.8 In Emergency

Procedures for handling emergencies like fire fighting and contact with operating materials.

4 Design and Function

4.2 Component identification

Identifies and labels the various components of the machine with a diagram.

4.4 Operating modes and control modes

Describes the different operating modes (LOAD, MODULATING, IDLE) and control functions.

4.5 Safety devices

Information on monitoring functions with shutdown and other safety devices.

4.6 Options

Describes various optional equipment and their functions.

5 Installation and Operating Conditions

5.1 Safety

Safety precautions that must be followed during installation and operation.

5.2 Installation conditions

Requirements for the installation environment, positioning, and ventilation.

6 Installation

6.1 Safety

Safety instructions to be followed during the installation process.

6.3 Adjusting the chassis

Instructions for adjusting the machine's chassis, including towbar height.

7 Initial Start-up

7.1 Safety

Safety instructions for initial machine commissioning and startup.

7.3 Checking installation and operating conditions

A checklist for verifying installation and operating conditions before starting.

7.5 Low-temperature operation (winter)

Guidelines for operating the machine in cold temperatures and starting assistance.

8 Operation

8.1 Starting and stopping

Procedures for starting and stopping the machine, including warm-up.

8.4 Using the low-temperature equipment

Guidance on using frost protector and coolant pre-heating for cold operations.

9 Fault Recognition and Rectification

9.1 Basic instructions

General guidelines for fault finding and rectification procedures.

9.2 Engine faults and alarms

Troubleshooting engine faults and alarms, covering starting and speed issues.

9.3 Compressor faults and alarms

Troubleshooting compressor faults like pressure issues and overheating.

10 Maintenance

10.1 Safety

Safety instructions that must be followed during all maintenance tasks.

10.2 Maintenance schedules

Overview of maintenance tasks and intervals, including regular and option-specific schedules.

10.3 Engine

Maintenance procedures for the engine, including coolers, filters, oil, and battery.

10.4 Compressor

Maintenance procedures for the compressor unit, including oil, filters, and air filters.

10.5 Chassis

Maintenance procedures related to the machine's chassis, wheels, and brakes.

11 Spares, Operating Materials, Service

11.1 Note the Nameplate

Importance of the nameplate for identifying the machine and ordering parts.

11.2 Ordering consumable parts and operating fluids/materials

Guidelines for ordering genuine KAESER parts and fluids for consumables.

11.5 Spares for service and repair

Lists spare parts for service and repair with diagrams and item numbers.

12 Decommissioning, Storage and Transport

12.1 De-commissioning

Procedures for decommissioning the machine for temporary or long-term storage.

12.2 Transporting

General guidelines and safety procedures for transporting the machine by road or crane.

12.3 Storage

Guidelines for storing the machine to prevent moisture and frost damage.

13 Annex

13.2 Pipeline and instrument flow diagram (P+I diagram)

Technical diagrams illustrating the machine's pipeline and instrument flow.

13.4 Electrical Diagram

Technical diagrams illustrating the machine's electrical system and components.

13.6 Fuel circulation diagram

Diagram illustrating the fuel circulation system of the engine.

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