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KAESER M26 Service Manual

KAESER M26
208 pages
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SERVICE MANUAL
Screw Compressor
M26
No.: 9_9446 01 USE

Table of Contents

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KAESER M26 Specifications

General IconGeneral
BrandKAESER
ModelM26
CategoryAir Compressor
LanguageEnglish

Summary

Regarding this Document

Using the Document

Instructions for proper handling and use of the service manual.

Further Documents

Lists additional documents provided with the service manual.

Copyright

Information regarding the copyright protection of the service manual.

Symbols and Identification

Explains symbols and warning notices used in the manual.

Technical Data

Nameplate

Details about the machine's nameplate and its importance for identification.

Options

Lists and describes various optional equipment available for the machine.

Machine (without options)

Technical specifications of the machine when no options are fitted.

Chassis

Technical data related to the machine's chassis, including weights and tires.

Compressor

Technical specifications for the compressor unit, including pressure and temperature.

Engine

Technical data for the engine, covering specifications, oil, and coolant.

Options

Detailed specifications and functions of various optional equipment for the machine.

Safety and Responsibility

Basic Information

General safety information and warnings regarding machine operation.

Specified Use

Defines the intended use of the machine and warns against improper applications.

Improper Use

Outlines prohibited uses of compressed air and the machine itself.

User's Responsibilities

Details the responsibilities of the machine operator and maintenance personnel.

Dangers

Identifies and explains potential dangers associated with operating the machine.

Safety Devices

Describes the safety devices installed on the machine and their functions.

Safety signs

Explains the meaning and location of various safety signs displayed on the machine.

In Emergency

Provides instructions for handling emergencies, including fire fighting and contact with materials.

Warranty

Information regarding the machine's warranty terms and conditions.

Environmental Protection

Guidelines for the proper storage, disposal, and protection of the environment.

Design and Function

Bodywork

Describes the functions and components of the machine's exterior bodywork.

Component identification

Identifies key components of the machine through diagrams and labels.

Machine function

Explains the basic operational principles and functions of the machine.

Operating modes and control modes

Details the different operating modes (Load, Modulating, Idle) of the machine.

Safety devices

Lists and explains the safety monitoring functions and other safety devices.

Options

Describes various optional equipment and their specific functions.

Installation and Operating Conditions

Safety

Safety precautions and requirements for installing and operating the machine.

Installation conditions

Specifies the required environmental and site conditions for machine installation.

Installation

Safety

Safety instructions to be followed during the installation process.

Reporting Transport Damage

Procedures for reporting any damage incurred during transportation.

Adjusting the chassis

Instructions for adjusting the machine's chassis, including towbar height.

Initial Start-up

Safety

Safety measures to be taken before commissioning or recommissioning the machine.

Instructions to be observed before commissioning or recommissioning

Essential instructions to follow before starting up the machine.

Checking positioning and operating conditions

A checklist for verifying conditions before starting the machine.

After storing the machine for a long period

Procedures for recommissioning the machine after extended storage.

Low-temperature operation (winter)

Guidelines for operating the machine in low temperatures, including starting assistance.

Operation

Starting and stopping

Step-by-step instructions for starting and stopping the machine.

Option ea Operating the tool lubricator

Instructions for operating the tool lubricator option.

Option ba Using the low-temperature equipment

Guidance on using the low-temperature equipment, including frost protector.

Option ua Using the hose reel

Instructions for using the hose reel option for air extension.

Fault Recognition and Rectification

Basic instructions

General guidance for fault finding and rectification procedures.

Engine faults and alarms

Troubleshooting guide for engine-related faults and alarms.

Compressor faults and alarms

Troubleshooting guide for compressor-specific faults and alarms.

Maintenance

Safety

Safety precautions to ensure safe machine maintenance procedures.

Maintenance schedules

Overview of maintenance intervals and tasks for the machine.

Engine

Maintenance procedures specifically for the engine component.

Compressor

Maintenance procedures for the compressor unit, including oil and filters.

Chassis

Maintenance tasks related to the machine's chassis, wheels, and tow-bar.

Options

Maintenance procedures for various optional equipment.

Document maintenance and service work.

A log for recording maintenance and service tasks performed on the machine.

Spares, Operating Materials, Service

Note the nameplate

Importance of the nameplate for identifying the machine and ordering parts.

Ordering consumable parts and operating fluids/materials

Guidance on ordering genuine KAESER consumable parts and operating fluids.

KAESER AIR SERVICE

Information about the services offered by KAESER AIR SERVICE.

Service Addresses

Contact addresses for KAESER representatives.

Spares for service and repair

Lists of spare parts with diagrams and item numbers for ordering.

Decommissioning, Storage and Transport

De-commissioning

Procedures for decommissioning the machine, both temporarily and long-term.

Transporting

Guidelines and safety instructions for transporting the machine by various methods.

Storage

Recommendations for storing the machine to prevent damage from moisture and frost.

Disposal

Instructions for the proper disposal of the machine and its fluids.

Annex

Marking

Information on various markings and labels found on the machine.

Pipeline and instrument flow diagram (P+I diagram)

Schematic diagrams illustrating the machine's pipeline and instrumentation.

Dimensional drawing

Technical drawings showing the machine's dimensions and physical layout.

Electrical Diagram

Diagrams illustrating the machine's electrical systems and wiring.

Lighting and signaling system connection

Details on connecting the lighting and signaling systems for the machine.

Fuel circulation diagram

A diagram illustrating the fuel flow and circulation within the machine.

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