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KAESER
Air Compressor
CSD 102
KAESER CSD 102 Service Manual
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De
si
gn
an
d
F
un
ct
ion
4
-
-
-
21
4
De
sig
n
and
Fun
ctio
n
4.
1
M
achin
e
Overvi
ew
4.1.
1
C
abin
et
F
ig
.
2
C
ab
inet
1
Con
tr
o
l
c
a
b
inet
do
o
r
2
Latc
h
3
R
emo
v
able
panel
T
he
cabinet,
when
c
losed,
se
rves
vario
us
p
urp
oses
:
S
o
und
d
amp
ing
P
ro
tec
tio
n
Coo
ling
air
flow
c
o
ntro
l
S
afe
and
r
e
liable
op
era
t
ion
c
an
only
b
e
ensure
d
with
t
he
c
a
b
inet
clo
se
d
.
La
tc
hes
a
re
rele
as
ed
b
y
a
ke
y
sup
plied
w
ith
the
machin
e
.
A
c
c
es
s
do
o
rs
are
hing
ed
to
swing
o
pen,
removable
panels
must
b
e
lifted
o
ff
.
28
30
Table of Contents
Default Chapter
3
Table of Contents
3
1 Regarding this Document
9
Using the Document
9
Further Documents
9
Copyright
9
Symbols and Identification
9
Warnings
9
Other Notices and Symbols
10
2 Technical Specification
11
Weight
11
Temperature
12
Ambient Conditions
12
Pressure
12
Free Air Delivery
12
Sound Pressure Level
13
Motor and Performance
13
Compressor Motor
13
Fan Motor
13
Cooling Oil
14
Recommended Cooling Oil
14
Cooling Oil Volumes
15
Electrical Connection
15
Power Supply
15
Power Supply Specifications
15
Water Cooling (Option K2)
17
Design Data
17
Cooling Water Quality
17
Heat Recovery
18
Prepared for Heat Recovery (Option W1)
18
Internal Heat Recovery (Option W2 / W3)
18
3 Safety and Responsibility
20
Specified Use
20
Unspecified Use
20
User's Responsibilities
20
Qualified Personnel
20
Adherence to Inspection Schedules and Accident Prevention Regulations
21
Safety Devices
22
Dangers
22
Awareness of Danger Sources
22
Safe Machine Operation
24
Organising
25
Danger Zones
25
Safety Devices
26
Safety Signs
26
In Emergency
27
Fire Fighting
27
Cooling Oil
27
Environmental Protection
28
4 Design and Function
29
Machine Overview
29
Cabinet
29
Function
30
Volt
30
Options
31
Machine Mountings (Option H1)
31
Cooling Air Filter Mats (Option K3)
31
Water Cooling (Option K2)
31
Heat Recovery
31
Operating States and Control Modes
32
Operating States
32
Tasks of the Controller
32
Control Modes
32
Modulating Control (Option C1)
33
Safety Devices
33
SIGMA CONTROL Keys and Indicators
34
5 Installation and Operating Conditions
36
Surroundings
36
Installation Conditions
36
Place of Installation and Space Required
36
Ventilation
37
Operating in a Compressed Air Network
38
6 Installation
39
Safety
39
Reporting Transport Damage
39
Install the Compressed Air Connection
39
Electrical Connection
40
Options
41
Machine Fixing (Option H1)
41
Water Cooling Connection (Option K2)
41
Heat Recovery System Connection
42
7 Initial Start
44
Safety
44
To be Observed before Every Initial Start
44
Checking Installation and Operating Conditions
45
Setting the Overload Protection Cut
45
Motor Protection Switch Setting
45
Pour Cooling Oil into the Airend
45
Checking Direction of Rotation
46
Initial Start
47
System Pressure Setting
47
8 Operation
48
Switching on and off
48
Switching on
48
Automatic Restart
48
Switching off
49
Switching off in an Emergency and Switching on Again
49
Remote on and off Switching
50
Switching on and off with the Clock
50
Acknowledging and Resetting Warning and Alarm Messages
50
Resetting Alarm Messages
51
Resetting Warning Messages
51
9 Event Recognition and Fault Rectification
52
Alarm Messages to the Controller (Machine Shut
52
Warning Messages on the Controller (Yellow LED Flashes)
55
Other Alarms
58
10 Maintenance
60
Safety
60
Maintenance Schedule
61
Resetting Maintenance Interval Counters
61
Regular Maintenance Work
62
Cooling Oil Changing Intervals
62
Regular Service Work
63
Cooler Maintenance
64
Air Cooling (Option K1)
64
Filter Mat Maintenance (Option K3)
64
Water Cooling Maintenance (Option K2)
65
Internal Heat Recovery Maintenance (Option W2 / W3)
66
Air Filter Maintenance
66
Filter Mat Maintenance (Control Cabinet)
67
Electric Motor Maintenance
68
Checking the Coupling
69
Checking the Pressure Relief Valve
70
10.10 Checking the Overheating Safety Shutdown Function
71
10.11 Venting the Machine Manually
71
10.12 Checking and Topping up the Cooling Oil
73
10.12.1 Check Cooling Oil Level
73
10.12.2 Topping up the Cooling Oil
73
10.13 Changing the Cooling Oil
75
10.13.1 Draining the Oil from the Separator Tank
77
10.13.2 Draining the Oil from the Cooler
77
10.13.3 Draining the Oil from the Airend
78
Draining the Oil from the Heat Recovery System (Option W1/W2/W3)
79
10.13.5 Filling with Cooling Oil
79
10.13.6 Start the Machine and Carry out a Test Run
80
10.14 Oil Filter Maintenance
80
10.15 Changing the Oil Separator Cartridge
81
10.16 Logging Maintenance Work
83
11 Spares, Operating Materials, Service
84
Note the Nameplate
84
Ordering Maintenance Parts and Operating Materials
84
Maintenance Contract
84
Service Addresses
84
Spare Parts for Service and Repair
84
12 Decommissioning, Storage and Transport
91
Packing
91
Storage
92
Transporting
92
Safety
92
Fork Truck
92
Transverse Beams
93
Disposal
93
13 Annex
94
Diagrams and Drawings
94
Pipeline and Instrument Flow Diagram (P&I Diagrams)
94
Pipeline and Instrument Flow Diagram (Option C1)
100
Dimensional Drawing
106
Electrical Diagram
112
4
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KAESER CSD 102 Specifications
General
Brand
KAESER
Model
CSD 102
Category
Air Compressor
Language
English
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