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KAESER EPC1100-G - User Manual

KAESER EPC1100-G
102 pages
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Assembly and operating manual
1-stage piston compressor
EPC-G
No.: 9_5752 24 E
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

Table of Contents

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Summary

Technical Specifications

Electrical connection

Provides basic requirements for electrical power supply according to EN 60204-1.

Power supply specifications

Details supply specifications for 440V/60Hz and 460V/60Hz.

Mains conditions

Specifies mains frequency, voltage requirements, and network impedance considerations.

Safety and Responsibility

Basic instructions

Provides essential safety guidelines and warnings regarding machine operation.

Specified use

Defines the intended industrial use of the machine and disclaims liability for incorrect use.

Improper use

Warns against misuse of the machine, potential damages, and injuries.

Users responsibilities

Outlines user obligations regarding regulations and personnel qualifications.

Observe statutory and universally accepted regulations

Emphasizes compliance with national and European safety regulations.

Determining personnel

Defines qualifications for authorized operators and installation/maintenance personnel.

Dangers

Introduces various dangers associated with machine operation, including electricity and compressed air.

Safely dealing with sources of danger

Provides instructions for safely handling electrical hazards and compressed air pressure.

Compressed air quality

Stresses the importance of suitable compressed air treatment for health and safety.

Unsuitable spare parts

Warns against using non-genuine or unsuitable spare parts for safety reasons.

Conversion or modification of the machine

Prohibits unauthorized modifications and requires manufacturer approval.

Safe machine operation

Provides information for safe handling during the machine's life phases.

Personal protective equipment

Lists examples of suitable protective clothing for machine work.

In emergency

Provides guidance on actions to take during an emergency, such as fire fighting.

Correct fire fighting

Details suitable measures and actions to take in case of a fire.

Design and Function

Safety devices

Lists provided safety devices like pressure relief valves and protective housings.

Safety and regulating devices

Details user-installed safety/control devices: EMERGENCY STOP, pressure relief, check valve, pressure switch, gauge, motor protection.

Installation and Operating Conditions

Installation conditions

Outlines general requirements for installing the machine, focusing on location and clearances.

Ensuring the machine room ventilation

Details the tasks and requirements for adequate machine room ventilation.

Installation

Ensuring safety

Provides safety instructions specific to the installation process.

Connecting the machine with the compressed air network

Provides instructions for connecting the machine to the compressed air network, including pipework and warnings.

Connecting the machine to the power supply

Outlines the procedure and safety precautions for connecting the machine to the power supply.

Initial Start-up

Instructions to be observed before commissioning or re-commissioning

Lists necessary steps and special measures for commissioning and re-commissioning.

Checking installation and operating conditions

Presents a checklist of items to verify before commissioning the machine.

Motor protection

Explains the importance of correctly adjusted motor protection to prevent overloading.

Motor protection setting by direct online starting

Details how to set motor protection for direct online starting.

Motor protection setting by star-delta starting

Details how to set motor protection for star-delta starting.

Fault Recognition and Rectification

Basic instructions

Provides general guidance on fault rectification and when to contact service.

Faults

Continues the list of faults, causes, and remedies.

Maintenance

Ensuring safety

Outlines safety precautions specific to performing maintenance work on the machine.

Following the maintenance plan

Explains the importance of following the maintenance plan and logging work.

Regular maintenance tasks

Lists routine maintenance tasks with their intervals and corresponding chapter references.

Regular service tasks

Lists necessary service tasks with their intervals, recommending authorized technicians.

Air filter maintenance

Instructions for cleaning the air filter element, including wetting with oil.

Checking the oil level

Explains how to read the oil level from the sight glass and when to top up.

Topping up the compressor oil

Continues instructions for topping up oil, with cautions about oil types.

Changing the compressor oil

Continues instructions for changing oil, including checking function and handling milky oil.

Check the pressure relief valve

Explains how pressure relief valves are tested and their function.

Venting the machine (de-pressurising)

Details the procedure for de-pressurising the machine before maintenance.

Solenoid valve maintenance

Provides safety information and preconditions for solenoid valve maintenance.

Cleaning the solenoid valve

Step-by-step instructions for cleaning the solenoid valve components.

Replacing the solenoid valve

Guides on how to replace a solenoid valve, including damper installation.

Cleaning the cylinder head and valves

Details cleaning the cylinder head and valves, including tightening torques.

Spares, Operating Materials, Service

KAESER AIR SERVICE

Outlines the services and benefits offered by KAESER AIR SERVICE.

Decommissioning, Storage and Transport

Transport

Covers safety aspects of transportation, including consulting KAESER for freezing temperatures.

Summary

Technical Specifications

Electrical connection

Provides basic requirements for electrical power supply according to EN 60204-1.

Power supply specifications

Details supply specifications for 440V/60Hz and 460V/60Hz.

Mains conditions

Specifies mains frequency, voltage requirements, and network impedance considerations.

Safety and Responsibility

Basic instructions

Provides essential safety guidelines and warnings regarding machine operation.

Specified use

Defines the intended industrial use of the machine and disclaims liability for incorrect use.

Improper use

Warns against misuse of the machine, potential damages, and injuries.

Users responsibilities

Outlines user obligations regarding regulations and personnel qualifications.

Observe statutory and universally accepted regulations

Emphasizes compliance with national and European safety regulations.

Determining personnel

Defines qualifications for authorized operators and installation/maintenance personnel.

Dangers

Introduces various dangers associated with machine operation, including electricity and compressed air.

Safely dealing with sources of danger

Provides instructions for safely handling electrical hazards and compressed air pressure.

Compressed air quality

Stresses the importance of suitable compressed air treatment for health and safety.

Unsuitable spare parts

Warns against using non-genuine or unsuitable spare parts for safety reasons.

Conversion or modification of the machine

Prohibits unauthorized modifications and requires manufacturer approval.

Safe machine operation

Provides information for safe handling during the machine's life phases.

Personal protective equipment

Lists examples of suitable protective clothing for machine work.

In emergency

Provides guidance on actions to take during an emergency, such as fire fighting.

Correct fire fighting

Details suitable measures and actions to take in case of a fire.

Design and Function

Safety devices

Lists provided safety devices like pressure relief valves and protective housings.

Safety and regulating devices

Details user-installed safety/control devices: EMERGENCY STOP, pressure relief, check valve, pressure switch, gauge, motor protection.

Installation and Operating Conditions

Installation conditions

Outlines general requirements for installing the machine, focusing on location and clearances.

Ensuring the machine room ventilation

Details the tasks and requirements for adequate machine room ventilation.

Installation

Ensuring safety

Provides safety instructions specific to the installation process.

Connecting the machine with the compressed air network

Provides instructions for connecting the machine to the compressed air network, including pipework and warnings.

Connecting the machine to the power supply

Outlines the procedure and safety precautions for connecting the machine to the power supply.

Initial Start-up

Instructions to be observed before commissioning or re-commissioning

Lists necessary steps and special measures for commissioning and re-commissioning.

Checking installation and operating conditions

Presents a checklist of items to verify before commissioning the machine.

Motor protection

Explains the importance of correctly adjusted motor protection to prevent overloading.

Motor protection setting by direct online starting

Details how to set motor protection for direct online starting.

Motor protection setting by star-delta starting

Details how to set motor protection for star-delta starting.

Fault Recognition and Rectification

Basic instructions

Provides general guidance on fault rectification and when to contact service.

Faults

Continues the list of faults, causes, and remedies.

Maintenance

Ensuring safety

Outlines safety precautions specific to performing maintenance work on the machine.

Following the maintenance plan

Explains the importance of following the maintenance plan and logging work.

Regular maintenance tasks

Lists routine maintenance tasks with their intervals and corresponding chapter references.

Regular service tasks

Lists necessary service tasks with their intervals, recommending authorized technicians.

Air filter maintenance

Instructions for cleaning the air filter element, including wetting with oil.

Checking the oil level

Explains how to read the oil level from the sight glass and when to top up.

Topping up the compressor oil

Continues instructions for topping up oil, with cautions about oil types.

Changing the compressor oil

Continues instructions for changing oil, including checking function and handling milky oil.

Check the pressure relief valve

Explains how pressure relief valves are tested and their function.

Venting the machine (de-pressurising)

Details the procedure for de-pressurising the machine before maintenance.

Solenoid valve maintenance

Provides safety information and preconditions for solenoid valve maintenance.

Cleaning the solenoid valve

Step-by-step instructions for cleaning the solenoid valve components.

Replacing the solenoid valve

Guides on how to replace a solenoid valve, including damper installation.

Cleaning the cylinder head and valves

Details cleaning the cylinder head and valves, including tightening torques.

Spares, Operating Materials, Service

KAESER AIR SERVICE

Outlines the services and benefits offered by KAESER AIR SERVICE.

Decommissioning, Storage and Transport

Transport

Covers safety aspects of transportation, including consulting KAESER for freezing temperatures.

KAESER EPC1100-G Specifications

General IconGeneral
BrandKAESER
ModelEPC1100-G
CategoryAir Compressor
LanguageEnglish

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