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Kanga 5 Series User Manual

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Jaden Kanga Group
Jaden Kanga – OPERATORS MANUAL Page
1
OPERATORS MANUAL
Patents Pending US 6397967, 438218 & 10/096997 AU 65424/99 UK 2345046
AU Registered Design 138603
JADEN-KANGA GROUP Ph 61 7 5593 4567 Fax 61 7 5593 4398
Email kanga@jaden.com
PO Box 54, Burleigh Heads QLD 4220 Australia

Table of Contents

Questions and Answers:

Kanga 5 Series Specifications

General IconGeneral
BrandKanga
Model5 Series
CategoryFront End Loaders
LanguageEnglish

Summary

FOREWORD

MODEL NUMBERS

Details about Kanga Loader model identification for petrol and diesel engines.

SAFETY

PREPARATION FOR USE

Instructions for inspecting the Kanga Loader before operation to ensure it is safe and ready.

HOW TO CONTACT US

Head Office

Contact information for the main Kanga Loaders office, including phone, fax, email, and postal address.

Spares & Mechanical Support

Contact details for obtaining spare parts and technical mechanical assistance.

Operating Tips & Support

Contact information for general operational advice and support regarding Kanga Loaders.

Safety & Risk Management Support

Contact information for specialized support related to safety and risk management procedures.

SAFE OPERATION

Safe Loading/Unloading and Transportation

Guidelines for safely loading, unloading, and transporting the Kanga Loader.

Before Commencing Work

Checks and procedures to follow before starting any work with the Kanga Loader.

SAFETY-Summary

NO GO ZONES FOR UNDERGROUND UTILITY SERVICES

SAFE - JOB SAFETY CHECK SHEET

TASK PLANNING FOR THE KANGA LOADER

RISK RANKING CHART

JOB SAFETY CHECK

SAFETY - Rules for Attachments

LOG SPLITTER SAFETY RULES

FORK LIFT TYNES SAFETY RULES

ANGLED BACK-FILL BLADE SAFETY RULES

LOADER BOOM MAINTENANCE

4 IN 1 BUCKET SAFETY RULES

TERMINATOR STUMP GRINDER SAFETY RULES

TRENCHER SAFETY RULES

POST HOLE AUGER & TREE PLANTER AUGER SAFETY RULES

ROTARY HOE (TILLER) SAFETY RULES

BUCKET BROOM SAFETY RULES

OPERATING INSTRUCTIONS

BEFORE STARTING

Checks to perform on fuel, oil, and control levers before starting the Kanga Loader.

STARTING

Procedures for starting the Kanga Loader engine, including fuel valve and key switch operation.

CONTROLS

PARKING AND SHUTDOWN

Steps for safely parking and shutting down the Kanga Loader to prevent unauthorized use.

UNLOADING AND LOADING ON A RAMP

Recommendations for safe operation when loading or unloading the machine on a ramp.

MANOEUVERING

SAFE AND EFFICIENT USE OF BUCKETS

SERIAL NUMBER REGISTRATION

DAILY OPERATOR MAINTENANCE

INSPECTION AND CHECKS

Operator's mandatory daily inspection and checks to maintain safe working condition.

OPERATOR MAINTENANCE - SAFETY CHECKS

DAILY CHECKS

A detailed checklist for daily safety inspections of the loader and attachments.

SERVICE CHART

SERVICE TASKS

Engine Oil

Recommended schedule for changing engine oil and oil filters.

Engine Oil Filter

Schedule for replacing the engine oil filter.

Air Filter

Maintenance schedule for servicing and replacing the air filter element.

Fuel Filter

Schedule for replacing the fuel filter element.

Idle Speed

Procedure for checking and adjusting engine idle speed.

Spark Plug (Petrol Engine)

Maintenance schedule for servicing and replacing spark plugs in petrol engines.

Valve Clearance (Petrol Engine)

Schedule for checking and adjusting valve clearance in petrol engines.

Valve Clearance (Diesel Engine)

Schedule for checking and adjusting valve clearance in diesel engines.

SERVICE TASKS - Hydraulics

Hydraulics

Procedures for checking hydraulic fluid level and inspecting hoses, fittings, valves, and rams.

Hydraulic Filters

Schedule for replacing hydraulic pressure and return line filters.

Hydraulic Pressure Settings

Hydraulic Fluid

SERVICE TASKS - Grease Nipple

SERVICE TASKS - Tyre Pressure

SERVICE TASKS - Battery

SERVICE TASKS - Drive Chain

SERVICE TASKS - Pivot Pins

TROUBLESHOOTING

Boom

Troubleshooting guide for common problems related to the Kanga Loader's boom operation.

Drive System

Hydraulic Pump

Auxiliary Hydraulic

Engine

tracks

TRACKS (Series 7 only) - Safety/Parts

Safety precautions and part information specific to the Series 7 track loader.

TRACKS INSTALLATION

spare parts

DRIVE TRAIN - ASSEMBLY DRAWING

Exploded view diagram of the Kanga Loader's drive train components with part numbers.

MAIN FRAME & ARM 5, 6 & 7 SERIES - ASSEMBLY DRAWINGS

MAIN FRAME - PARTS LIST

ENGINE & HYDRAULICS 5 SERIES - ASSEMBLY DRAWINGS

ENGINE & HYDRAULICS - PARTS LIST

HYDRAULIC CONNECTIONS - Series 5

HYDRAULIC CONNECTIONS - Series 6

HYDRAULIC CONNECTIONS - Series 7

DECALS

HOW TO ORDER SPARE PARTS

attachments

HYDRAULIC ATTACHMENT CONNECTIONS

Explanation of Kanga Loader's quick release couplings for connecting hydraulic attachments.

COMMON HOSE LAYOUTS AS VIEWED FROM THE FRONT OF THE LOADER

Diagrams showing standard and trencher valve hose connection layouts.

LOADER WITH TRENCH VALVE

Description of the additional hose connection for trencher attachments.

4 IN A BUCKET

ROTARY HOE (TILLER)

STANDARD AUGER POWER HEAD

HIGH TORQUE AUGER POWER HEAD

POWER HEAD OPERATING INSTRUCTIONS

FITTING OF POWER HEAD

Instructions for attaching the auger power head to the Kanga Loader.

FITTING THE AUGER

Steps for fitting the auger to the power head, ensuring proper alignment.

PREOPERATION CHECK

Pre-operation checks for the auger, including secure attachment and coupling integrity.

OPERATING INSTRUCTIONS

Guidance on operating the auger, including cutting tips and bolt checks.

STANDARD TRENCHER

HEAVY DUTY KC TRENCHER

KC TRENCHER CRUMBER BAR

TRENCHER OPERATING INSTRUCTIONS

BEFORE YOU START

Pre-operation steps for the trencher, including tool removal and chain tensioning.

FITTING A TRENCHER

Procedures for attaching the trencher to the Kanga Loader and connecting hydraulic lines.

PRE-OPERATION CHECK

Checks for secure attachment, coupling integrity, and cutting teeth condition.

Chain Tensioning

Instructions for adjusting the trencher chain tension for optimal operation.

OPERATING INSTRUCTIONS

Guidance on operating the trencher, including boom movement and chain operation.

SETTING THE TRENCHING VALVE

How to set the trenching valve to regulate travel speed for optimal trenching.

BUCKET BROOM

warranty

WARRANTY: 1 YEAR OR 1000 HOURS

Details the standard warranty period and coverage for Kanga Loaders.

Purchaser's Responsibilities

Outlines the owner's duties for maintenance, notification, and transport for warranty service.

Product Registration

Requirement to return warranty registration card to validate the warranty.

Service

Information on where and how warranty service must be carried out.

Battery Warranty- Pro rata

Specific warranty terms for the loader's battery, including replacement periods.

Exclusions (No Warranty)

Lists items and conditions not covered by the Kanga Loader warranty.

LIMITATION OF REMEDY AND DAMAGES

DISCLAIMER OF FURTHER WARRANTY

States that Kanga Loaders makes no warranties beyond those expressly stated.

SPARE PARTS WARRANTY: 6 MONTHS

Details the warranty terms for Kanga Loader spare parts.

TERMS AND CONDITIONS

General terms and conditions applicable to spare parts warranty claims.

SPECIFICATIONS - 5 Series

DIMENSIONS - 6 Series

SPECIFICATIONS - 6 Series

SPECIFICATIONS - 7 Series

DIMENSIONS - 7 Series

appendices

JOB SAFETY AND ENVIRONMENTAL ANALYSIS (JSEA) WORKSHEET

Guide on how to effectively document and use a Job Safety and Environmental Analysis worksheet.

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