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Kanga G-520 User Manual

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Jaden Kanga Group
Jaden Kanga – OPERATORS MANUAL Page
1
OPERATORS MANUAL
Patents Pending US 6397967, 438218 & 10/096997 AU 65424/99 UK 2345046
AU Registered Design 138603
JADEN-KANGA GROUP Ph 61 7 5593 4567 Fax 61 7 5593 4398
Email kanga@jaden.com
PO Box 54, Burleigh Heads QLD 4220 Australia

Table of Contents

Questions and Answers:

Kanga G-520 Specifications

General IconGeneral
BrandKanga
ModelG-520
CategoryFront End Loaders
LanguageEnglish

Summary

Foreword

Safety

Critical Safety Information

Symbol used to highlight critical safety information to prevent death and injury.

Important Safety Information

Symbol used to highlight important safety information for reading and understanding.

Personal Protective Equipment (PPE) Pictograms

Pictograms for compulsory PPE and actions for safe machine operation.

How to Contact Us

Preparation for Use

Check Before Use

Detailed checklist of safety and functional checks before operating the loader.

Safe Operation

Before Commencing Work

Essential checks and site reviews before starting operational tasks.

General Operating Safety

Always Operate Safely

Key operational safety practices and precautions to follow at all times.

Never Operate Unsafely

Prohibitions and actions to avoid during operation to ensure safety.

Operating on Slopes

Safety Summary

Underground Utility Services Safety

Job Safety Check Sheet

Task Planning

Risk Ranking

Attachment Safety Rules

Specific Attachment Safety

Log Splitter Safety Rules

Safety precautions and prohibitions for operating the log splitter attachment.

Forklift Tynes Safety Rules

Safety rules and prohibitions for operating the forklift tynes attachment.

Loader Boom Maintenance

4-in-1 Bucket Safety Rules

Safety rules and prohibitions for operating the 4-in-1 bucket attachment.

Trencher Safety Rules

Rotary Hoe (Tiller) Safety Rules

Safety rules and prohibitions for operating the rotary hoe (tiller) attachment.

Operating Instructions

Before Starting

Checks for fuel, oil, hydraulic fluid levels, and control lever positions before starting.

Controls

Parking and Shutdown

Procedure for safely parking and shutting down the Kanga Loader.

Manoeuvring

Bucket Operation

Maintenance

Daily Operator Maintenance

Essential daily inspection and checks to be performed by the operator.

Operator Maintenance Safety Checks

Service Chart

Service Tasks

Engine Service Tasks

Procedures for changing engine oil, filters, and performing engine adjustments.

Hydraulics Service Tasks

Hydraulic Filter Replacement

Schedule for replacing pressure and return line hydraulic filter cartridges.

Hydraulic Pressure Settings

Grease Nipple Service

Tyre & Battery Service

Tyre Pressure Service

Checking tyre pressure and visually inspecting tyres and tracks for wear or damage.

Battery Service

Procedures for visual checks, checking electrolyte, and connections.

Drive Chain & Pivot Pins Service

Drive Chain Service

Checking and adjusting drive chain tension, lubrication, and securing bolts.

Pivot Pins Service

Procedure for replacing the four pivot pins on the attachment plate.

Troubleshooting

Boom Troubleshooting

Common issues with the boom not raising or lowering, and their probable causes and remedies.

Drive System Troubleshooting

Engine Troubleshooting

Tracks (Series 7)

Tracks Safety and Parts

Safety rules and a parts list for the Series 7 track loader.

Tracks Installation

Spare Parts

Drive Train Assembly Drawing

An exploded view of the drive train components with corresponding part numbers.

Main Frame & Arm Assembly Drawings

Main Frame Parts List

Engine & Hydraulics 5 Series Assembly Drawings

Engine & Hydraulics Parts List

Hydraulic Connections - Series 5

Decals

How to Order Spare Parts

Attachments

Hydraulic Attachment Connections

Details on quick release couplings (QRCs) and common hose layouts for attachments.

4-in-1 Bucket

Rotary Hoe (Tiller)

Standard Auger Power Head

Power Head Operating Instructions

Standard Trencher

Heavy Duty KC Trencher

KC Trencher Crumber Bar

Trencher Operating Instructions

Bucket Broom

Warranty

1 Year or 1000 Hour Warranty

Terms and conditions of the standard warranty, including purchaser responsibilities.

Warranty Exclusions

List of items and conditions not covered by the Kanga Loader warranty.

Warranty Limitations & Disclaimers

Spare Parts Warranty (6 Months)

Terms and conditions for the 6-month warranty on spare parts.

Specifications - 5 Series

Dimensions - 6 Series

Specifications - 6 Series

Specifications - 7 Series

Dimensions - 7 Series

Appendices

JSEA Worksheet

Five steps to effective JSEA, outlining the process for documenting activities and hazards.

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