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Kanga DL520 - User Manual

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Jaden Kanga Group
Jaden Kanga – OPERATORS MANUAL Page
1
OPERATORS MANUAL
Patents Pending US 6397967, 438218 & 10/096997 AU 65424/99 UK 2345046
AU Registered Design 138603
JADEN-KANGA GROUP Ph 61 7 5593 4567 Fax 61 7 5593 4398
Email kanga@jaden.com
PO Box 54, Burleigh Heads QLD 4220 Australia

Table of Contents

Questions and Answers

  • B
    Brenda RobersonAug 17, 2025
    Why my Kanga Front End Loaders machine will not drive forward or backwards?
    • D
      dustin41Aug 17, 2025
      If your Kanga Front End Loaders machine won't drive forward or backward, it could be due to several reasons: low hydraulic system oil (check and replenish as necessary, look for leaks), a worn control valve spool (check pressure delivery and repair or replace the valve), a damaged or blocked line (remove any obstructions or replace the line), a broken or disconnected control rod or lever (repair or replace), incorrectly connected hydraulic lines at the control valve (correctly connect the lines), worn or broken drive chains (repair or replace), or a malfunctioning pump (repair or replace).
  • K
    Kathy BurtonAug 20, 2025
    Why won't the boom raise on my Kanga Front End Loader?
    • R
      rtannerAug 20, 2025
      The boom might not raise on your Kanga Front End Loader due to several reasons. It could be that the load capacity has been exceeded; ensure the load does not exceed 250 kg (550 lbs). Other potential causes include a low hydraulic system oil level (check and replenish as necessary), a damaged or blocked hydraulic line (remove obstructions or replace the line), a malfunctioning hydraulic pump (repair or replace), a worn control valve spool (check pressure delivery), a lift control valve relief set too low (adjust the relief valve), or excessive oil leak past the lift cylinder piston seal (repair or replace the cylinder).
  • H
    Heather StevensAug 22, 2025
    What to do if my Kanga Front End Loader engine will not crank over?
    • S
      Steven NovakAug 22, 2025
      If your Kanga Front End Loader's engine won't crank over, it could be due to a low battery (recharge or replace), loose, disconnected, or broken battery cables (inspect and tighten connections, repair or replace cables), a faulty starter (repair or replace), faulty circuit wiring (check wiring continuity), or a flooded engine (remove spark plug and crank).
  • L
    Luis SpencerAug 25, 2025
    What to do if the engine cranks but does not fire on my Kanga Front End Loader?
    • P
      Patricia StevensAug 26, 2025
      If the engine cranks but doesn't fire on your Kanga Front End Loader, possible causes include no fuel in the tank (refill), a fouled spark plug in petrol engines (check the spark plug gap and clean or replace), a dirty fuel filter (clean the filter), a carburetor flood in petrol engines (clear the carburetor), or a closed fuel valve (open the valve).
  • S
    Stacy WilliamsAug 27, 2025
    Why is the attachment slow or not functioning on my Kanga Front End Loader?
    • C
      Cesar SmithAug 27, 2025
      If the attachment on your Kanga Front End Loader is slow or not functioning, it could be due to low hydraulic system oil (check and replenish, look for leaks), a damaged or blocked line (remove obstructions or replace the line), a malfunctioning pump (repair or replace), a worn control valve spool (check pressure delivery, repair or replace the valve), a seized or damaged attachment plate pivot pin (replace pivot pin and bushing and grease), excessive oil leak past the cylinder piston seal or motor rotating group (repair or replace cylinder motor), or a broken or disconnected control rod or lever (repair or replace).
  • K
    Kaitlyn PhillipsAug 29, 2025
    What causes erratic boom movement in my Kanga DL520?
    • B
      Bruce ChangAug 30, 2025
      Erratic boom movement in your Kanga Front End Loaders can be caused by: * A lift control valve relief set too low, allowing oil to return to the reservoir (adjust the relief valve). * Low hydraulic system oil (check and replenish as necessary, look for leaks). * A damaged or blocked line (remove obstructions or replace the line). * A malfunctioning pump (repair or replace). * A worn control valve spool (check pressure delivery and repair or replace the valve). * Excessive oil leak past the lift cylinder piston seal (repair or replace the cylinder). * A seized or damaged boom pivot pin (replace the pivot pin and bushing and grease).
  • D
    Dana ContrerasSep 1, 2025
    Why is the hydraulic pump so noisy on my Kanga Front End Loader?
    • K
      Kevin KnappSep 1, 2025
      A noisy hydraulic pump on your Kanga Front End Loader could be due to air in the hydraulic system (check the suction side for defects and ensure no leaks exist in the suction line), low hydraulic system oil (check and replenish as necessary, look for leaks), a worn or broken drive shaft or coupling (inspect and repair or replace), or worn or chipped pump gears (repair or replace).
  • J
    Joseph NicholsSep 4, 2025
    Why does my Kanga Front End Loader engine run but then stall?
    • K
      Kimberly WattsSep 4, 2025
      If your Kanga Front End Loader engine runs but stalls, it could be due to a fouled spark plug in petrol engines (check the spark plug gap and clean or replace), a closed fuel valve (open the valve), low battery output (recharge or replace the battery), or the power take-off engaged (shift the power take-off lever into neutral).
  • M
    Mr. Patrick MendozaSep 6, 2025
    What causes the drive speed to be erratic on my Kanga Front End Loader?
    • M
      michelleriosSep 7, 2025
      Erratic drive speed on your Kanga Front End Loader could be caused by low hydraulic system oil (check and replenish, look for leaks), a damaged or blocked line (remove obstructions or replace the line), binding drive motor(s) (repair or replace), loose drive chain(s) (check the chain tensioner, adjust or repair), or the relief valve setting (adjust the relief valve).
  • M
    Mark SchultzSep 9, 2025
    Why won't the boom arm raise, or why does it raise so slowly on my Kanga DL520 Front End Loaders?
    • A
      Anna RobertsSep 9, 2025
      The boom arm on your Kanga Front End Loaders might not raise, or might raise slowly, due to several potential issues: a lift control valve relief set too low (adjust the relief valve), a worn control valve spool (check pressure delivery), excessive oil leak past the lift cylinder piston seal (repair or replace the cylinder), a broken or disconnected control rod or lever (repair or replace), or hydraulic lines incorrectly connected at the control valve (correctly connect the lines).

Summary

OPERATORS MANUAL

WARRANTY SHEET

INSPECTION AND CHECKS

Loader Checks

Comprehensive checklists for visual, service, operational, and fluid compartment checks.

FOREWORD

SAFETY

Personal Protective Equipment (PPE)

Pictograms representing compulsory PPE and actions for safe machine operation.

PREPARATION FOR USE

CHECK BEFORE USE

A checklist of essential checks before operating the Kanga Loader.

SAFE OPERATION

Safe Loading;Unloading and Transportation

Procedures and precautions for safely loading, unloading, and transporting the Kanga Loader.

Before Commencing Work

Essential checks and site assessments before starting work with the loader.

NEVER...

CAUTION: Slope Operation

Important warnings and guidelines for operating the loader on slopes, including maximum safe angles.

SAFETY-Summary

NO GO ZONES FOR UNDERGROUND UTILITY SERVICES

SAFE - JOB SAFETY CHECK SHEET

JSEA Process Steps

Outline of steps for JSEA: Think, Recognize, Assess, Control, and Keep Safety First.

TASK PLANNING FOR THE KANGA LOADER

RISK RANKING CHART

How Do I Risk Assess A Hazard?

Steps to determine hazard likelihood and severity to calculate risk ranking.

Risk Ranking Matrix

Matrix correlating risk levels (High, Medium, Low) with required actions.

SAFETY - Rules for Attachments

Specific Attachment Safety Rules

Safety rules for Log Splitter, Fork Lift Tynes, and Angled Back-Fill Blade attachments.

LOADER BOOM MAINTENANCE

4 IN 1 BUCKET SAFETY RULES

Safety rules for using the 4 in 1 Bucket attachment on the loader.

TERMINATOR STUMP GRINDER SAFETY RULES

Safety rules for operating the Terminator Stump Grinder attachment.

TRENCHER SAFETY RULES

POST HOLE AUGER & TREE PLANTER AUGER SAFETY RULES

Safety rules for Post Hole Auger and Tree Planter Auger attachments.

ROTARY HOE (TILLER) SAFETY RULES

Safety rules for operating the Rotary Hoe (Tiller) attachment.

BUCKET BROOM SAFETY RULES

Safety rules for operating the Bucket Broom attachment.

OPERATING INSTRUCTIONS

BEFORE STARTING

Pre-start checks including fuel, oil levels, and control lever positions.

STARTING

Procedures for starting the engine, including cautions about control levers.

CONTROLS

PARKING AND SHUTDOWN

Procedures for parking and shutting down the Kanga Loader safely.

UNLOADING AND LOADING ON A RAMP

Specific safety advice for loading and unloading the machine on ramps.

MANOEUVRING

Operator Safety Cautions

Safety advice regarding attachment pins, standing position, and slope operation.

SAFE AND EFFICIENT USE OF BUCKETS

SERIAL NUMBER REGISTRATION

MAINTENANCE

DAILY OPERATOR MAINTENANCE

Procedures for daily inspections and checks by the operator.

OPERATOR MAINTENANCE - SAFETY CHECKS

SERVICE CHART

SERVICE TASKS

Engine Service

Service intervals for engine oil, filters, spark plugs, and valve clearance.

SERVICE TASKS - Hydraulics

Hydraulics

Procedures for checking hydraulic fluid level and inspecting hoses/fittings.

Hydraulic Filters

Replacement intervals for pressure and return line hydraulic filters.

Hydraulic Pressure Settings

SERVICE TASKS - Grease Nipple

Grease

Daily greasing requirements and inspection of linkage pins.

SERVICE TASKS - Tyre Pressure

Tyres

Checking tyre pressure, wear, and damage.

SERVICE TASKS - Drive Chain

SERVICE TASKS - Pivot Pins

Replacement schedule for pivot pins on the attachment plate.

TROUBLESHOOTING

Boom Troubleshooting

Troubleshooting common problems related to the loader boom not raising or lowering.

Drive System Troubleshooting

Hydraulic Pump Troubleshooting

Troubleshooting issues with the hydraulic pump, including flow and noise.

Auxiliary Hydraulic Troubleshooting

Engine Troubleshooting

Troubleshooting common engine problems like not cranking, not firing, or stalling.

TRACKS (Series 7 only) - Safety;Parts

TRACKS INSTALLATION

SPARE PARTS

DRIVE TRAIN - ASSEMBLY DRAWING

Exploded view diagram of the drive train components.

MAIN FRAME & ARM 5, 6 & 7 SERIES - ASSEMBLY DRAWINGS

MAIN FRAME - PARTS LIST

ENGINE & HYDRAULICS 5 SERIES - ASSEMBLY DRAWINGS

ENGINE & HYDRAULICS - PARTS LIST

HYDRAULIC CONNECTIONS - Series 5

HYDRAULIC CONNECTIONS - Series 6

HYDRAULIC CONNECTIONS - Series 7

DECALS

HOW TO ORDER SPARE PARTS

attachments

HYDRAULIC ATTACHMENT CONNECTIONS

Explanation of hydraulic quick release couplings (QRCs) for connecting attachments.

COMMON HOSE LAYOUTS AS VIEWED FROM THE FRONT OF THE LOADER

Diagrams showing standard and trencher valve hose connection layouts.

4 IN A BUCKET

ROTARY HOE (TILLER)

STANDARD AUGER POWER HEAD

HIGH TORQUE AUGER POWER HEAD

PDX GEARSET COMPONENTS

POWER HEAD OPERATING INSTRUCTIONS

Installation and Checks

Procedures for fitting power head and auger, and pre-operation checks.

STANDARD TRENCHER

HEAVY DUTY KC TRENCHER

KC TRENCHER CRUMBER BAR

TRENCHER OPERATING INSTRUCTIONS

Installation and Operation

Steps for fitting, pre-operation checks, and operating the trencher, including valve setting.

BUCKET BROOM

WARRANTY: 1 YEAR OR 1000 HOURS

Warranty Terms and Responsibilities

Details on warranty coverage, purchaser responsibilities, service, and exclusions.

LIMITATION OF REMEDY AND DAMAGES

SPARE PARTS WARRANTY: 6 MONTHS

Terms and conditions for the 6-month warranty on spare parts.

SPECIFICATIONS - 5 Series

DIMENSIONS - 6 Series

SPECIFICATIONS - 6 Series

SPECIFICATIONS - 7 Series

DIMENSIONS - 7 Series

APPENDICES

JOB SAFETY AND ENVIRONMENTAL ANALYSIS (JSEA) WORKSHEET

Guide on the five steps to effective Job Safety and Environmental Analysis.

Kanga DL520 Specifications

General IconGeneral
BrandKanga
ModelDL520
CategoryFront End Loaders
LanguageEnglish

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