Kanga DL520 User Manual

Jaden Kanga Group
Jaden Kanga – OPERATORS MANUAL Page
1
OPERATORS MANUAL
Patents Pending US 6397967, 438218 & 10/096997 AU 65424/99 UK 2345046
AU Registered Design 138603
JADEN-KANGA GROUP Ph 61 7 5593 4567 Fax 61 7 5593 4398
Email kanga@jaden.com
PO Box 54, Burleigh Heads QLD 4220 Australia

Kanga DL520 Specifications

General

Brand	Kanga
Model	DL520
Category	Front End Loaders
Language	English

Summary

OPERATORS MANUAL

WARRANTY SHEET

INSPECTION AND CHECKS

Loader Checks

Comprehensive checklists for visual, service, operational, and fluid compartment checks.

FOREWORD

SAFETY

Personal Protective Equipment (PPE)

Pictograms representing compulsory PPE and actions for safe machine operation.

PREPARATION FOR USE

CHECK BEFORE USE

A checklist of essential checks before operating the Kanga Loader.

SAFE OPERATION

Safe Loading/Unloading and Transportation

Procedures and precautions for safely loading, unloading, and transporting the Kanga Loader.

Before Commencing Work

Essential checks and site assessments before starting work with the loader.

NEVER...

CAUTION: Slope Operation

Important warnings and guidelines for operating the loader on slopes, including maximum safe angles.

SAFETY-Summary

NO GO ZONES FOR UNDERGROUND UTILITY SERVICES

SAFE - JOB SAFETY CHECK SHEET

JSEA Process Steps

Outline of steps for JSEA: Think, Recognize, Assess, Control, and Keep Safety First.

TASK PLANNING FOR THE KANGA LOADER

RISK RANKING CHART

How Do I Risk Assess A Hazard?

Steps to determine hazard likelihood and severity to calculate risk ranking.

Risk Ranking Matrix

Matrix correlating risk levels (High, Medium, Low) with required actions.

SAFETY - Rules for Attachments

Specific Attachment Safety Rules

Safety rules for Log Splitter, Fork Lift Tynes, and Angled Back-Fill Blade attachments.

LOADER BOOM MAINTENANCE

4 IN 1 BUCKET SAFETY RULES

Safety rules for using the 4 in 1 Bucket attachment on the loader.

TERMINATOR STUMP GRINDER SAFETY RULES

Safety rules for operating the Terminator Stump Grinder attachment.

TRENCHER SAFETY RULES

POST HOLE AUGER & TREE PLANTER AUGER SAFETY RULES

Safety rules for Post Hole Auger and Tree Planter Auger attachments.

ROTARY HOE (TILLER) SAFETY RULES

Safety rules for operating the Rotary Hoe (Tiller) attachment.

BUCKET BROOM SAFETY RULES

Safety rules for operating the Bucket Broom attachment.

OPERATING INSTRUCTIONS

BEFORE STARTING

Pre-start checks including fuel, oil levels, and control lever positions.

STARTING

Procedures for starting the engine, including cautions about control levers.

CONTROLS

PARKING AND SHUTDOWN

Procedures for parking and shutting down the Kanga Loader safely.

UNLOADING AND LOADING ON A RAMP

Specific safety advice for loading and unloading the machine on ramps.

MANOEUVRING

Operator Safety Cautions

Safety advice regarding attachment pins, standing position, and slope operation.

SAFE AND EFFICIENT USE OF BUCKETS

SERIAL NUMBER REGISTRATION

MAINTENANCE

DAILY OPERATOR MAINTENANCE

Procedures for daily inspections and checks by the operator.

OPERATOR MAINTENANCE - SAFETY CHECKS

SERVICE CHART

SERVICE TASKS

Engine Service

Service intervals for engine oil, filters, spark plugs, and valve clearance.

SERVICE TASKS - Hydraulics

Hydraulics

Procedures for checking hydraulic fluid level and inspecting hoses/fittings.

Hydraulic Filters

Replacement intervals for pressure and return line hydraulic filters.

Hydraulic Pressure Settings

SERVICE TASKS - Grease Nipple

Grease

Daily greasing requirements and inspection of linkage pins.

SERVICE TASKS - Tyre Pressure

Tyres

Checking tyre pressure, wear, and damage.

SERVICE TASKS - Drive Chain

SERVICE TASKS - Pivot Pins

Replacement schedule for pivot pins on the attachment plate.

TROUBLESHOOTING

Boom Troubleshooting

Troubleshooting common problems related to the loader boom not raising or lowering.

Drive System Troubleshooting

Hydraulic Pump Troubleshooting

Troubleshooting issues with the hydraulic pump, including flow and noise.

Auxiliary Hydraulic Troubleshooting

Engine Troubleshooting

Troubleshooting common engine problems like not cranking, not firing, or stalling.

TRACKS (Series 7 only) - Safety/Parts

TRACKS INSTALLATION

SPARE PARTS

DRIVE TRAIN - ASSEMBLY DRAWING

Exploded view diagram of the drive train components.

MAIN FRAME & ARM 5, 6 & 7 SERIES - ASSEMBLY DRAWINGS

MAIN FRAME - PARTS LIST

ENGINE & HYDRAULICS 5 SERIES - ASSEMBLY DRAWINGS

ENGINE & HYDRAULICS - PARTS LIST

HYDRAULIC CONNECTIONS - Series 5

HYDRAULIC CONNECTIONS - Series 6

HYDRAULIC CONNECTIONS - Series 7

DECALS

HOW TO ORDER SPARE PARTS

attachments

HYDRAULIC ATTACHMENT CONNECTIONS

Explanation of hydraulic quick release couplings (QRCs) for connecting attachments.

COMMON HOSE LAYOUTS AS VIEWED FROM THE FRONT OF THE LOADER

Diagrams showing standard and trencher valve hose connection layouts.

4 IN A BUCKET

ROTARY HOE (TILLER)

STANDARD AUGER POWER HEAD

HIGH TORQUE AUGER POWER HEAD

PDX GEARSET COMPONENTS

POWER HEAD OPERATING INSTRUCTIONS

Installation and Checks

Procedures for fitting power head and auger, and pre-operation checks.

STANDARD TRENCHER

HEAVY DUTY KC TRENCHER

KC TRENCHER CRUMBER BAR

TRENCHER OPERATING INSTRUCTIONS

Installation and Operation

Steps for fitting, pre-operation checks, and operating the trencher, including valve setting.

BUCKET BROOM

WARRANTY: 1 YEAR OR 1000 HOURS

Warranty Terms and Responsibilities

Details on warranty coverage, purchaser responsibilities, service, and exclusions.

LIMITATION OF REMEDY AND DAMAGES

SPARE PARTS WARRANTY: 6 MONTHS

Terms and conditions for the 6-month warranty on spare parts.

SPECIFICATIONS - 5 Series

DIMENSIONS - 6 Series

SPECIFICATIONS - 6 Series

SPECIFICATIONS - 7 Series

DIMENSIONS - 7 Series

APPENDICES

JOB SAFETY AND ENVIRONMENTAL ANALYSIS (JSEA) WORKSHEET

Guide on the five steps to effective Job Safety and Environmental Analysis.