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Kango 2500 - User Manual

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Summary

Service Tools and Torque Settings

Service Tools List

Lists essential tools required for servicing the Kango 2500.

Torque Settings

Specifies torque values for various fasteners and components.

Dismantling Procedures - Nosepiece

Removing the Nosepiece

Steps to remove the nosepiece from the hammer assembly.

Dismantling the Nosepiece Components

Detailed instructions for taking apart the nosepiece.

Dismantling Procedures - Barrel and Piston

Dismantling the Barrel Assembly

Guide to disassembling the barrel and its parts.

Removing the Piston and Gudgeon Pin

Steps for removing the piston and associated pin.

Removing Handles and Top Cover

Instructions for detaching handles and the top housing.

Dismantling Procedures - Switch and Gear Assembly

Removing the Switch Assembly

Steps to remove the switch and its components.

Removing Carbon Brushes

Procedure for detaching the carbon brushes.

Dismantling the Gear Assembly

Instructions for disassembling the gearbox.

Dismantling Procedures - Crankshaft and Layshaft

Removing Crankshaft Bearings

How to remove bearings from the crankshaft.

Dismantling the Layshaft Carrier

Steps for taking apart the layshaft carrier.

Dismantling the Crankshaft

Detailed procedure for dismantling the main crankshaft.

Dismantling Procedures - Armature and Field

Removing the Armature

Steps for removing the armature from the motor.

Dismantling the Armature

Instructions for disassembling armature parts.

Removing the Field Assembly

Procedure for detaching the field coil assembly.

General Maintenance and Lubrication

General Maintenance Guidelines

Covers servicing, cleaning, and inspection requirements.

Lubrication Procedure and Chart

Details on applying grease to components as per chart.

Electrical Testing Procedures

Electrical Safety and Performance Tests

Instructions for conducting electrical safety and performance tests.

Electrical Test Readings and Specifications

Expected readings for armatures, field coils, and performance.

Assembly Procedures - Field and Armature

Assembling the Field Coil Assembly

Steps to assemble the field coil and housing.

Assembling the Armature Components

Instructions for fitting armature parts like fan and lock nut.

Refitting the Armature into Housing

Guide to inserting the assembled armature into the top housing.

Assembly Procedures - Crankshaft and Layshaft

Assembling the Crankshaft Housing

Steps for installing bearings into the crankshaft housing.

Assembling the Crankshaft

Procedure for fitting the crankshaft, connecting rod, and bearings.

Assembling the Layshaft Housing

Instructions for assembling the layshaft housing with its parts.

Assembly Procedures - Gearbox and Brushes

Assembling the Gearbox

Detailed steps for assembling the gearbox and its components.

Fitting the Carbon Brushes

How to install carbon brushes and secure them.

Assembly Procedures - Switch and Piston

Assembling the Switch and Actuator

Steps for assembling the switch, actuator, and associated housing.

Fitting Handle, Covers, and Gear Case

Instructions for fitting the handle, top cover, and gear case.

Assembling the Piston to Connecting Rod

Procedure for fitting the piston and gudgeon pin to the connecting rod.

Assembly Procedures - Barrel and Nosepiece

Assembling the Barrel Assembly

Steps for assembling the barrel, striker, and buffer housing.

Assembling the Nosepiece Retaining Bolt

Instructions for fitting the latch, bolt, and nuts for the nosepiece.

Final Assembly - Nosepiece to Barrel

Final Assembly of the Nosepiece

Steps to complete the nosepiece attachment to the barrel.

Final Checks and Fault Finding

Safety Warnings and Electrical Tests

Critical safety warnings and procedures for flash and running tests.

Troubleshooting with Fault Finding Chart

Using the chart to diagnose and resolve common issues.

Kango 2500 Specifications

General IconGeneral
Chuck TypeSDS-Plus
Max. Drilling Diameter in Concrete26 mm
Max. Drilling Diameter in Steel13 mm
Max. Drilling Diameter in Wood30 mm
Weight2.7 kg
Voltage230 V
Frequency50 Hz
Power SourceCorded

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