Kärcher BR 100 R - User Manual

Questions and Answers

C
colemooreSep 5, 2025
What to do if the suction beam cannot be raised or lowered on a Kärcher BR 100 R Floor Machine?
- S
  Stephanie VargasSep 6, 2025
  If the suction beam on your Kärcher Floor Machine cannot be raised or lowered: – Check and replace fuse (F4) if necessary. – Ensure the lifting mechanism is not blocked. – Test the microswitch (S30, S31) and replace if necessary, using test mode. – Test the program selector switch (S9) and replace if necessary, using test mode. – Test the lifting motor (M30) and replace if necessary, using test mode. – Check cable connections and replace defective cables. – Test the lifting module printed circuit board (A4) and replace if necessary, using test mode.
A
Arthur PhamSep 4, 2025
What to do if there is no or too little cleaning agent supplied by Kärcher BR 100 R Floor Machine?
- K
  Kenneth MackSep 4, 2025
  If your Kärcher Floor Machine is not supplying enough cleaning agent, try the following: – Check the hose to the brush head for blockages or kinks and remove them. – Check and replace the fuse (F3) if necessary. – Test the chemical tank float switch (optional) (S12) and replace if necessary, using test mode. – Test the program selector switch (S9) and replace if necessary, using test mode. – If equipped, clean the flow meter of the chemical pump (M6) if it's contaminated. – Test the chemical pump (M6) (optional) and replace if necessary, using test mode. – Check cable connections and replace defective connections. – Test the cleaning module printed circuit board (A3) and replace if necessary.
S
sara94Sep 2, 2025
What causes noises in the area of the wheel hub motor of Kärcher BR 100 R Floor Machine?
- R
  Richard HernandezSep 2, 2025
  To address noises in the wheel hub motor area of your Kärcher Floor Machine: – Adjust the castellated nut. – Check and replace the steering bearing if necessary.
C
cgrayAug 31, 2025
Why is the dirty water tank overflowing on my Kärcher BR 100 R Floor Machine?
- R
  Robert VasquezAug 31, 2025
  If the dirty water tank on your Kärcher Floor Machine is overflowing: – Check and replace fuse (F3) if necessary. – Test the dirty water tank float switch (S11) and replace if necessary, using test mode. – Check cable connections and replace defective cables. – Test the cleaning module printed circuit board (S3) and replace if necessary, using test mode.
F
fostertonyaAug 29, 2025
Why is the suction motor not switching off after the after-running time on my Kärcher Floor Machine?
- B
  Bryan BassAug 29, 2025
  If the suction motor on your Kärcher Floor Machine doesn't switch off after the after-running time, consider these possible causes: – The float switch may be blocked or defective (only fully active for dirt container). – The limit switch of the suction beam lifting motor (S20, S21) may be defective; replace it if necessary. – Test the cleaning module printed circuit board (A3) and replace if necessary, using test mode.
H
hannahwiseAug 28, 2025
How to resolve poor cleaning result with Kärcher Floor Machine?
- W
  William AlvarezAug 28, 2025
  To address poor cleaning results with your Kärcher Floor Machine: – Inspect brush rollers for any foreign objects and remove them. – Test and adjust the contact pressure of the brush rollers using test mode. – Check if the suction performance is too low. – Verify that there is sufficient water supply. – Ensure that enough cleaning agent is being supplied.
A
andrea80Aug 25, 2025
What causes poor suction performance in a Kärcher BR 100 R Floor Machine?
- J
  Joseph ChoiAug 25, 2025
  If you're experiencing poor suction performance with your Kärcher Floor Machine, here are some things to check: – Make sure the air intake cover on the dirty water tank isn't blocked; clean it if it is. – Check, clean, or replace the seal on the cover of the dirty water tank. – Clean, turn, or replace the rubber strips on the suction beam. – Check and replace the suction hose if needed. – Check and adjust the suction beam setting. – Test the microswitch (S30, S31) of the lifting motor (M30), adjust or replace if necessary, using test mode.

Kärcher BR 100 R Specifications

General

Brand	Kärcher
Model	BR 100 R
Category	Floor Machine
Language	English

Summary

Foreword

Equipment Features

Technical Features (BR;BD 100;250 R)

Specific technical specifications for the BR/BD 100/250 R model.

Technical Features (BR;BD 100;250 RI)

Specific technical specifications for the BR/BD 100/250 RI model.

Technical Features (BR;BD 120;250 R, BR;BD 120;250 RI)

Technical specifications for BR/BD 120/250 R and RI models.

View from the Left-Hand Side

Labeled diagram showing the left side view of the machine.

View from the Right-Hand Side

Labeled diagram illustrating the right side view of the unit.

Rear View

Labeled diagram depicting the rear view of the unit.

Technical Features

Wheel Hub Motor (M1)

Description and specifications of the wheel hub motor system.

Brush Head

Detailed breakdown and description of the brush head assembly.

Suction Beam

Explanation of the suction beam, its parts, and adjustment.

Suction Motor (M4)

Description and function of the suction motor.

Water System

Overview of the water system, including filters, pumps, and metering.

Filling-Level Meter (B2)

Details on the fresh water level indicator and its readings.

Metering Valve (Y2)

Information about the metering valve and its operation.

Connecting Plug (X99) Square, Metering Valve (Y2)

Pinout and function of the connecting plug for the metering valve.

Dirty Water Tank with Recycling Function (Optional)

Description of the dirty water tank and its optional recycling mode.

Control Panel

Detailed explanation and labeling of the machine's control panel buttons and indicators.

Program Switch (S9)

Explanation of the different operating modes selectable via the program switch.

Seat Sensor (S10) and Distribution Box (EXT.X1)

Details on the seat sensor safety function and the distribution box wiring.

Battery (Low-Maintenance) with Filling System

Description of the battery system, including its maintenance and filling features.

Battery Charger

Information and operating instructions for the battery charger.

Side Brush (Optional)

Description of the optional side brush system and its suspension.

Pre-sweeper Unit (BR;BD 100;250 RI Only)

Overview of the pre-sweeper unit for RI models, including its components.

Pre-sweeper Unit, View from the Front; Side Brush

Labeled diagram showing the front and side brush view of the pre-sweeper unit.

Pre-sweeper Unit, Side View

Labeled diagram illustrating the side view of the pre-sweeper unit.

Pre-sweeper Unit, Side View

Labeled diagram of the pre-sweeper unit side view focusing on the filter case.

Pre-sweeper Unit, Parallelogram (Adjustment)

Instructions for adjusting the parallelogram of the pre-sweeper unit for parallelism.

Pre-sweeper Unit, Parallelogram (Adjustment)

Further details on parallelogram adjustment and required distances for proper function.

Pre-sweeper Unit, Control Panel

Explanation of the control panel elements specific to the pre-sweeper unit.

Pre-sweeper Unit, Housing Cover Open

Labeled diagram showing the internal components when the pre-sweeper unit housing is open.

Pre-sweeper Unit, Debris Container

Description of the debris containers for the pre-sweeper unit.

Pre-sweeper Unit, Housing Cover Open

Labeled diagram showing the filter case and fan components of the pre-sweeper unit.

Pre-sweeper Unit, Round Filter with Retainer

Detailed view of the round filter and its retainer, with removal instructions.

Pre-sweeper Unit, Motor, Filter Shaker

Description of the filter shaker motor and its location within the filter case.

Pre-sweeper Unit, Impeller Fan System

Detailed view of the impeller fan system, including the motor and drive belt.

Pre-sweeper Unit, Lifting Motor; Main Brush; Side Brush

Explains the lifting motor and Bowden cables for the main and side brushes.

Pre-sweeper Unit, Motor Main Brush

Detailed view of the main brush motor, drive shaft, belt, and tensioner.

Pre-sweeper Unit, Retainer LH; Main Brush

Details on the left-side retainer for the main brush, including Bowden cables and tensioner.

Pre-sweeper Unit, Retainer LH; Main Brush

Further details on the left-side retainer for the main brush, focusing on the vibration damper.

Pre-sweeper Unit, Retainer RH; Main Brush

Details on the right-side retainer for the main brush.

Pre-sweeper Unit, Sealing Strip

Instructions for adjusting the sealing strip height on the pre-sweeper unit.

Pre-sweeper Unit, Coarse Dirt Flap

Description of the coarse dirt flap and its associated components.

Pre-sweeper Unit, Pedal Arrangement

Layout and labeling of the pedals for the pre-sweeper unit.

Unit Functions

Functional Diagram

Schematic diagram illustrating the flow of components and systems within the machine.

Brush Head Mounting Parts

Details on the mounting components of the brush head assembly.

Brush System - Contact Pressure Adjustment

Explanation of how brush contact pressure is adjusted and maintained.

Pre-sweeper Unit Functional Diagram (BR;BD 100;250 RI Only)

Functional diagram specific to the pre-sweeper unit on RI models.

Pre-sweeper Unit Functional Diagram (BR;BD 100;250 RI Only)

Further details on the pre-sweeper unit diagram, including parallelogram function.

Operator and Service Program Overview

Overview of operator functions, service programs, and available modes.

Operator Functions

Details on operator functions, test modes, and setup menu options.

Initial Operation and Information Menu REVISED

Step-by-step guide for initial operation and navigating the information menu.

Initial Operation and Information Menu ORIGINAL

Guide for initial operation and information menu, with original version details.

Driving (Without Cleaning Functions) REVISED

Flowchart for driving operation without cleaning functions (revised version).

Driving (Without Cleaning Functions) ORIGINAL

Flowchart for driving operation without cleaning functions (original version).

Wet Scrubbing (With Suction)

Flowchart detailing the wet scrubbing operation with suction.

Wet Scrubbing (Without Suction)

Flowchart detailing the wet scrubbing operation without suction.

Suction (Without Scrubbing Mode)

Flowchart for suction operation without scrubbing.

Polishing (Without Suction)

Flowchart for polishing operation without suction.

Polishing (With Suction)

Flowchart for polishing operation with suction.

Hand Cleaning with Wall-Ceiling-Floor Tool (Optional)

Flowchart for hand cleaning operations with optional tools.

Operator Functions - Manufacture Settings

Table detailing operator functions and their default manufacture settings.

Modular Electronic Control Circuits

Module Networking

Diagram illustrating how different electronic modules are interconnected.

Modular System BR;BD 100;250 R

Schematic of the modular electronic system for the BR/BD 100/250 R basic unit.

Modular System BR;BD 100;250 R with Side Brush (Optional)

Schematic of the modular system for BR/BD 100/250 R with the optional side brush.

Modular System BR;BD 100;250 RI

Schematic of the modular electronic system for the BR/BD 100/250 RI model.

Emergency Operation (Driving) Using the Example of the BR;BD 100;250 R

Instructions for emergency driving operation, illustrating the module connections.

Control Panel (View from Below) with Warning and Information Module (A0) and Head CPU Module (A1)

Detailed view of the control panel electronics, including warning and CPU modules.

Lifting Module (A4) and Accessories Module (A5)

Description and diagrams of the lifting and accessories modules.

Driving Module (A2) and Cleaning Module (A3)

Detailed view of the driving and cleaning modules.

Driving Module (A2) and Cleaning Module (A3)

Circuit diagrams for the driving and cleaning modules, including terminal connections.

Lifting Module (A4;1) (Optional) and Cleaning Module (A3;1) (Optional)

Detailed view of optional lifting and cleaning modules.

Lifting Module (A4;1) (Optional) and Cleaning Module (A3;1) (Optional)

Circuit diagrams for optional lifting and cleaning modules.

Service Module (A9)

Description of the service module, its functions, and scope of supply.

Service Module (A9)

Diagram showing the service module connection within the module group.

Basic Settings and Service Procedures

Access to the Test Mode (with Program Switch S9, Position 1)

Step-by-step guide to accessing the test mode via program switch position 1.

Access to the Test Mode (with Program Switch S9, Position 2)

Guide to accessing test mode using program switch position 2 for wet scrubbing.

Current Measurement with Switching On;Off Function

Procedure for measuring current and switching components on/off in test mode.

Access to the Test Mode (with Program Switch S9, Position 3)

Steps to access test mode using program switch position 3 for wet scrubbing without vacuum.

Access to the Test Mode (with Program Switch S9, Position 4)

Guide to accessing test mode via program switch position 4 for vacuum operation.

Access to the Test Mode (with Program Switch S9, Position 5)

Steps to access test mode using program switch position 5 for polishing operations.

Accelerator Pedal Calibration

Detailed procedure for calibrating the accelerator pedal.

Illuminated Symbol Test

Procedure for testing all illuminated symbols and LEDs on the display.

Service-Operator Menu

Guide to accessing and navigating the service-operator menu.

Test Mode - Drive Units ORIGINAL

Test mode for drive units, original version, detailing component control.

Test Mode - Drive Units ORIGINAL

Detailed breakdown of test mode for drive units, showing component control via program switch.

Test Mode - Lifting Motors ORIGINAL

Test mode for lifting motors, explaining their operation and limit switches.

Test Mode - Calibration ORIGINAL

Test mode focused on calibration procedures for various systems.

Setup Menu

Introduction to the setup menu and how to access it.

Access to the Setup Menu REVISED

Steps to access the setup menu for revised versions.

System Menu and Driving Module Parameters REVISED

Details on system and driving module parameters in the setup menu (revised).

Cleaning Module and Lifting Module Parameters REVISED

Setup parameters for cleaning and lifting modules (revised).

Access to the Setup Menu REVISED

Steps to access the setup menu for revised versions, continuing from previous page.

Access to the Setup Menu

Continuation of accessing the setup menu, detailing parameter setup options.

System Menu and Driving Module Parameters ORIGINAL

System and driving module parameters (original version) within the setup menu.

Cleaning Module and Lifting Module Parameters ORIGINAL

Cleaning and lifting module parameters (original version) in the setup menu.

Save Changed Adjustable Parameters

Procedure for saving adjusted parameters within the setup menu.

Load Backup Operating Hours Counter

Instructions for loading backup operating hours from the cleaning module.

Module Parameter Manufacture Settings

Table of manufacture settings for various modules and parameters.

Module Parameter - Manufacture Settings

Further table of manufacture settings for lift and clean modules, including speed parameters.

Module Parameter - Manufacture Settings

Additional settings for chemical metering, beacon light, and wheel hub motor options.

Service Procedures

Section detailing various service procedures for machine components.

Steering

Instructions for steering column adjustment and maintenance.

Lifting Motor - Suction Beam (M30)

Procedure for adjusting microswitches and servicing the suction beam lifting motor.

Lifting Motor - Brush Head (M20)

Instructions for adjusting upper and lower limit positions of the brush head lifting motor.

Hubmotor Bürstenkopf (M20)

Functional principle of microswitches for the brush head lifting motor.

Brush Head - Maintenance Work

Procedures for replacing brush rollers, disc brushes, and drive belts.

Brush Head - Maintenance Work

Procedures for checking brush rollers, splash guards, and brush patterns.

Brush Head - Maintenance Work

Instructions for removing the brush head and related components.

Drive Sensor (B1)

Procedure for adjusting the drive sensor.

Wheel Hub Motor Tyres (M1)

Procedure for checking and replacing carbon brushes in the wheel hub motor.

Wheel Hub Motor Tyres (M1)

Procedure for replacing the tyres on the wheel hub motor.

Magnet Brake (Y1)

Procedure for removing, checking, and setting the electromagnetic brake.

Magnet Brake (Y1)

Detailed steps for checking and setting the electromagnetic brake air gap.

Rear Wheel Brake

Instructions for adjusting the rear wheel brake system.

Replacement Intervals

Table listing recommended replacement intervals for various machine components.

Troubleshooting

Troubleshooting Without Displays

Troubleshooting guide for issues not indicated on the machine's display.

Troubleshooting Without Displays

Continuation of troubleshooting guide for issues without display indicators.

Troubleshooting Without Displays

Further troubleshooting steps for issues without display indicators.

Troubleshooting Without Displays

Troubleshooting for device dust, brushes, and motors not functioning correctly.

Unit Wont Start

Specific troubleshooting steps for when the machine fails to start.

Water Volume Too Low

Troubleshooting steps for low water volume issues.

Water Volume Too Low

Further troubleshooting for low water volume, focusing on the distribution pipe.

Suction Performance Too Low; Dirty Water Tank Overflows

Troubleshooting for low suction performance and dirty water tank overflows.

Suction Performance Too Low; Dirty Water Tank Overflows

Further troubleshooting for suction issues, including float switch and cable checks.

Troubleshooting with Displays

Troubleshooting guide for issues indicated by error messages on the display.

Troubleshooting with Displays

Explanation of error message structure and meaning of 3-digit codes.

Troubleshooting with Displays

Table outlining module clones and their associated components for troubleshooting.

Troubleshooting with Displays

General procedure and notes for troubleshooting displayed faults and warnings.

Drive Module (A2) Error Messages

Specific error messages related to the drive module (A2) and their solutions.

Drive Module (A2) Error Messages

Continuation of drive module error messages and troubleshooting actions.

Drive Module (A2) Error Messages

Further drive module error messages and their corresponding actions.

Drive Module (A2) Error Messages

Final set of drive module error messages and troubleshooting.

Accessories Module (A5) Error Messages

Specific error messages related to the accessories module (A5) and their solutions.

Accessories Module (A5) Error Messages

Continuation of accessories module error messages and troubleshooting actions.

Lifting Module (A4) and Cleaning Module (A3) Error Messages

Error messages for lifting (A4) and cleaning (A3) modules.

Lifting Module (A4) and Cleaning Module (A3) Error Messages

Continuation of error messages for lifting and cleaning modules.

Lifting Module (A4) and Cleaning Module (A3) Error Messages

Further error messages for lifting and cleaning modules.

Lifting Module (A4) and Cleaning Module (A3) Error Messages

More error messages for lifting and cleaning modules, including overheating.

Lifting Module (A4) and Cleaning Module (A3) Error Messages

Final set of error messages for lifting and cleaning modules, including limit switch issues.

Head CPU (A1) Error Messages

Specific error messages related to the Head CPU module (A1).

Head CPU (A1) Error Messages

Continuation of Head CPU error messages and troubleshooting actions.

Head CPU (A1) Error Messages

Final set of Head CPU error messages and troubleshooting.

Error Memory

Explanation of the error memory and user messages displayed by the machine.

Error Memory

Details on module error code display patterns and buffer of past events.

Significant Errors (Head CPU Module A1)

Table of significant errors for the Head CPU module (A1) and their potential causes.

Significant Errors (Drive Module A2)

Table of significant errors for the Drive module (A2) and their potential causes.

Significant Errors (Cleaning Module A3)

Table of significant errors for the Cleaning module (A3) and their potential causes.

Significant Errors (Lifting Module A4)

Table of significant errors for the Lifting module (A4) and their potential causes.

Significant Errors (Accessories Module A5)

Table of significant errors for the Accessories module (A5) and their potential causes.

Maintenance Work

Maintenance Operations After Working Hours

List of maintenance tasks to be performed based on working hours.

Maintenance Operations After Working Hours

Continuation of maintenance operations based on working hours.

Additional Instructions for Version R I

Specific maintenance instructions applicable only to the RI version.

Circuit Diagrams

Circuit Diagram 0.088-734.0 ORIGINAL, Head CPU (A1)

Electrical circuit diagram for the Head CPU module (A1).

Circuit Diagram 0.088-876.0 REVISED, Head CPU (A1)

Revised electrical circuit diagram for the Head CPU module (A1).

Circuit Diagram 0.088-734.0 ORIGINAL, 0.088-876.0 REVISED, Driving Module (A2)

Circuit diagrams for the driving module (A2).

Circuit Diagram 0.088-734.0 ORIGINAL, 0.088-876.0 REVISED, Cleaning Module (A3)

Circuit diagrams for the cleaning module (A3).

Circuit Diagram 0.088-734.0 ORIGINAL, 0.088-876.0 REVISED, Cleaning Module - Pre-sweeper Unit (A3;1)

Circuit diagrams for the cleaning module - pre-sweeper unit (A3/1).

Circuit Diagram 0.088-734.0 ORIGINAL, 0.088-876.0 REVISED, Lifting Module (A4)

Circuit diagrams for the lifting module (A4).

Circuit Diagram 0.088-734.0 ORIGINAL, 0.088-876.0 REVISED, Lifting Module - Side Brush (A4;1)

Circuit diagrams for the lifting module - side brush (A4/1).

Circuit Diagram 0.088-734.0 ORIGINAL, 0.088-876.0 REVISED, Lifting Module - Pre-sweeper Unit (A4;2)

Circuit diagrams for the lifting module - pre-sweeper unit (A4/2).

Circuit Diagram 0.088-734.0 ORIGINAL, 0.088-876.0 REVISED, Accessory Module (A5)

Circuit diagrams for the accessory module (A5).

Circuit Diagram 0.088-734.0 ORIGINAL, 0.088-876.0 REVISED, Listing

A listing of components and their references for the circuit diagrams.

Technical Specifications

Contains technical data, unit numbers, and references for circuit diagrams and spare parts.

Special Tools

Lists special tools required for maintenance and service.

Tightening Torques

Specifies tightening torques for various fasteners and components.

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Kärcher BR 100 R - User Manual

Table of Contents

Questions and Answers

Kärcher BR 100 R Specifications

Summary

Foreword

Equipment Features

Technical Features (BR;BD 100;250 R)

Technical Features (BR;BD 100;250 RI)

Technical Features (BR;BD 120;250 R, BR;BD 120;250 RI)

View from the Left-Hand Side

View from the Right-Hand Side

Rear View

Technical Features

Wheel Hub Motor (M1)

Brush Head

Suction Beam

Suction Motor (M4)

Water System

Filling-Level Meter (B2)

Metering Valve (Y2)

Connecting Plug (X99) Square, Metering Valve (Y2)

Dirty Water Tank with Recycling Function (Optional)

Control Panel

Program Switch (S9)

Seat Sensor (S10) and Distribution Box (EXT.X1)

Battery (Low-Maintenance) with Filling System

Battery Charger

Side Brush (Optional)

Pre-sweeper Unit (BR;BD 100;250 RI Only)

Pre-sweeper Unit, View from the Front; Side Brush

Pre-sweeper Unit, Side View

Pre-sweeper Unit, Side View

Pre-sweeper Unit, Parallelogram (Adjustment)

Pre-sweeper Unit, Parallelogram (Adjustment)

Pre-sweeper Unit, Control Panel

Pre-sweeper Unit, Housing Cover Open

Pre-sweeper Unit, Debris Container

Pre-sweeper Unit, Housing Cover Open

Pre-sweeper Unit, Round Filter with Retainer

Pre-sweeper Unit, Motor, Filter Shaker

Pre-sweeper Unit, Impeller Fan System

Pre-sweeper Unit, Lifting Motor; Main Brush; Side Brush

Pre-sweeper Unit, Motor Main Brush

Pre-sweeper Unit, Retainer LH; Main Brush

Pre-sweeper Unit, Retainer LH; Main Brush

Pre-sweeper Unit, Retainer RH; Main Brush

Pre-sweeper Unit, Sealing Strip

Pre-sweeper Unit, Coarse Dirt Flap

Pre-sweeper Unit, Pedal Arrangement

Unit Functions

Functional Diagram

Brush Head Mounting Parts

Brush System - Contact Pressure Adjustment

Pre-sweeper Unit Functional Diagram (BR;BD 100;250 RI Only)

Pre-sweeper Unit Functional Diagram (BR;BD 100;250 RI Only)

Operator and Service Program Overview

Operator Functions

Initial Operation and Information Menu REVISED

Initial Operation and Information Menu ORIGINAL

Driving (Without Cleaning Functions) REVISED

Driving (Without Cleaning Functions) ORIGINAL

Wet Scrubbing (With Suction)

Wet Scrubbing (Without Suction)

Suction (Without Scrubbing Mode)

Polishing (Without Suction)

Polishing (With Suction)

Hand Cleaning with Wall-Ceiling-Floor Tool (Optional)

Operator Functions - Manufacture Settings

Modular Electronic Control Circuits

Module Networking

Modular System BR;BD 100;250 R

Modular System BR;BD 100;250 R with Side Brush (Optional)

Modular System BR;BD 100;250 RI

Emergency Operation (Driving) Using the Example of the BR;BD 100;250 R

Control Panel (View from Below) with Warning and Information Module (A0) and Head CPU Module (A1)

Lifting Module (A4) and Accessories Module (A5)

Driving Module (A2) and Cleaning Module (A3)

Driving Module (A2) and Cleaning Module (A3)

Lifting Module (A4;1) (Optional) and Cleaning Module (A3;1) (Optional)