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HDS 13/35 De Tr1
Kärcher HDS 13/35 De Tr1 Service Manual
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English
5.906-736.0 Rev. 00 (07/15)
1
HDS 9/50 De Tr1
HDS 13/35 De Tr1
HDS 13/20 De Tr1
HDS 17/20 De Tr1
Service Manual
2
Table of Contents
1 Contents
2
Table of Contents
2
2 Preface
6
3 Regarding this Service Manual
6
Target Groups for this Manual
6
4 Environmental Protection
6
5 Safety Instructions
6
General
6
Hazard Levels
7
Symbols on the Plant
7
Hearing Protection
7
6 Technical Features
8
General
8
Field of Application
8
Pump
8
Electronics System
8
Detergent
8
Accessories
8
Type Plate
9
Vehicle Identification Number
9
7 Parts of the System
10
View with Closed Front and Rear Cover
10
View with Opened Front and Rear Cover
11
Bottom View
17
Operator Console
18
Control Panel, View from the Inside
21
Control Boards, Control Panel
24
8 Operations
26
General Information on the Operation
26
Water Supply
26
Turning on the Appliance
26
Speed Control for Pressure and Volume Regulation
27
Set Working Pressure and Flow Rate
27
Operation with Detergent
27
Interrupting Operation
28
Turning off the Appliance
28
Operating Displays
29
Maintenance Operating Fluids
29
Liquid Softener Mode
30
Machine Frost Protection
30
Anti-Freeze Flush in the High-Pressure Circuit
30
Flush the Anti-Freeze out of the High-Pressure Circuit
32
Service Switch
33
Service Functions with Display
34
Quick Overview for Reading the Service Functions
35
Set up the Switching off Process
35
Brightness Value of the Flame Sensor
35
Test Actuators / Test Output Signals
36
Test Temperature Sensor Booster Heater
36
Function Check Service Switch
36
Input Test of the Signals
37
Display Fault Memory and Software Version
37
Service Motor
38
Service Pump
39
Service Burner
39
Service Gun
39
9 Function
40
Flow Pattern
40
Overview Sensor Technology and Electrical Components
41
Switching Functions of the Sensor Technology
42
Axle / Drawbar
45
Lights
45
Covers
47
Water Tanks (2X250 L)
48
Storage Compartments
49
Battery / Inverter
49
Water Inlet
51
Swimmer Tank
51
Water Distribution
53
Liquid Softener
53
Heat Exchanger
54
High-Pressure Pump
55
Pump Diagram (General)
56
Function Frost Protection Valve
57
Function Pressure Switch
57
Function Speed Control Full Load / Idle Mode
58
Crank Drive Disassembled
59
Cylinder Head: High-Pressure Valve and Water Inlet / Piston Seals
61
Cylinder Head, Overflow Valve
63
Overflow
64
Safety Block
65
Safety Valve
66
Flow Switch
67
Burner Blower with Fuel Pump
68
Booster Heater (with Ignition Transformer)
69
Type Plate of Heating Coil
70
Sectional View (Exemplary)
71
Burner
73
Output of Flow-Type Heater
74
High Pressure Connection
75
Motor (Water-Cooled)
75
Speed Control - Full Load / Idling Speed
78
Speed Control for Changing Volume and Pressure
79
Fuel Tank
80
Detergent Dosing Unit
81
10 Preparations for Service Tasks
84
Transport
84
Trailer Operation
84
Transport by Crane
84
Install the Device and Align It
85
Opening the
86
Service Tasks with Opened
87
Lifting the Trailer from the Bottom for Maintenance Tasks
88
Lifting with a Jack
88
Lifting by Means of a Car Lift
89
Dismantling the Front Plate
90
Dismantling the Maintenance Flap on the Right
91
Dismantling the Maintenance Flap on the Left
92
Disassembly of the PVC Protective Plates for Service Tasks from the Bottom
93
Water Connection
93
Operation with External Water Supply
93
Operation with Water from the Water Tanks
94
Refill Fuel
94
Refill Detergent
94
Refill Liquid Softener
94
11 Basic Settings and Service Procedures
95
Axle / Drawbar
95
Lubricate the Brake on the Drawbar
95
Lubricating the Crank Drive of the Support Wheel
95
Replacing Wheel
95
Front Light - Replacing the Lamps
96
Rear Light - Replacing the Lamps
96
Replace the Gas Pressure Damper
97
Dismantling Covers
99
Charge / Replace Battery / Check Fluid Level
100
Replace the Inverter
102
Water Inlet
102
Lubricating the Rotating Grommet Low-Pressure Hose Reel
102
Clean Water Filter
102
Liquid Softener
103
Cleaning the Level Switch
103
Exchanging the Level Switch / Dosing Valve
103
Swimmer Tank
105
Exchanging Float Valves
105
Exchanging the Level Switch / Temperature Sensor
107
Heat Exchanger (16Kw)
108
Replacing the Heat Exchanger
108
Clean Heat Exchanger
109
High-Pressure Pump
109
Check Oil Level and Refill Oil
110
Oil Change in High Pressure Pump
111
Cleaning the Fine Filter
112
Check and Adjust the Speed Control Full Load / Idle Mode
114
Replacing Wear Parts of the Overflow Device
115
Changing the Valve Frost Protection
117
Changing the Pressure Switch
118
Replace the Suction Valves
119
Replace Pressure Valves
122
Replace the Overflow Valve
124
Cylinder Head, Uninstall
125
Replace the Oil Rings
127
Replace the Piston
131
Safety Block
135
Safety Block for 200Bar Devices
135
Safety Block for 350/500Bar Devices
137
Burner Blower with Fuel Pump
138
Change Fuel Filter
138
Dismantling the Fuel Pump
138
Dismantling the Burner Blower
139
Motor Burner Blower: Changing the Carbons
142
Cleaning the Air Duct
143
Booster Heater
144
Dismantling / Cleaning the Burner Cover
144
Adjusting the Ignition Electrodes
145
Changing the Ignition Transformer
146
Cleaning / Changing the Flame Sensor
146
Cleaning / Changing the Temperature Sensor Exhaust Gas
146
Cleaning / Changing the Temperature Sensor Warm Water
147
Dismantling the Booster Heater
148
Settings, Burner
149
High Pressure Outlet
151
Uninstall / Install High-Pressure Hose
151
Dismantling the Pressure Gauge
151
Changing the Bypass Unit with Safety Valve
151
Motor
153
Cleaning/Replacing the Air Filter
156
Replace the Alternator
158
Check the Oil Level on the Motor / Refill Motor Oil
159
Perform Oil Change / Replace Oil Filter
160
Change Fuel Filter
162
Empying the Water Separator
163
Checking the Oil Level on the Intermediate Gear and Refilling Transmission Oil
164
Oil Change Intermediate Gear
164
Dismantling Intermediate Gear with High-Pressure Pump from the Motor / Replacing Elastomer Ring Coupling
165
Removing the Intermediate Gear from the High-Pressure Pump
167
Draining the Diesel
168
Checking / Replacing the Level Sensor Fuel
169
Clean Filter at the Detergent Suck Hose
170
Changing the Detergent Dosing Valve
171
Cleaning / Changing the Solenoid Valve Dosing Detergent
171
Adjustment of the Working Pressure and the Water Volume in Combination with the Motor Speed
173
Speed
175
12 Care
176
Descaling
176
Removing the Soot from the Heating Coil
178
13 Troubleshooting
179
Faults with Display
179
Faults Without Display on the Console
181
Troubleshooting Yanmar Diesel Engine
182
14 Maintenance Plans
183
Inspection and Maintenance Checklist
183
Maintenance Plan Trailer
183
Maintenance Plan Yanmar Diesel Engine
185
15 Technical Specifications
186
Tightening Torques
188
16 Special Tools
193
17 Circuit Diagram
197
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Kärcher HDS 13/35 De Tr1 Specifications
General
Brand
Kärcher
Model
HDS 13/35 De Tr1
Category
Pressure Washer
Language
English
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