This document is an assembly guide for the Kargo Master 40640 partition system, designed to separate the cargo area from the driver's cabin in a vehicle. The system is intended to enhance safety by preventing cargo from shifting into the passenger compartment and to provide a secure environment for tools and equipment.

Function Description

The Kargo Master 40640 is a vehicle partition system that creates a barrier between the front cabin and the rear cargo area of a commercial vehicle. Its primary function is to improve safety by containing loose items within the cargo space, thereby protecting occupants from potential injury during sudden stops, accidents, or rough terrain. Additionally, the partition can contribute to a more organized workspace by defining distinct areas for tools and equipment, and it can deter theft by making it more difficult to access the cargo area from the cabin. The system is designed for durability and ease of installation, providing a robust solution for various commercial vehicle applications.

Important Technical Specifications

The Kargo Master 40640 assembly guide details the components and steps required for installation. The main components of the system are two partition panels:

Standard Partition DS-ASM (Part Number 40640-10): This is likely the driver's side partition assembly.
Standard Partition PS-ASM (Part Number 40640-20): This is likely the passenger's side partition assembly.

The system also includes a "Standard Partition-Hardware" kit (Part Number 18-40640) which contains the necessary fasteners for assembly.

The hardware components specified are:

1/4"-20 X 5/8" Flanged Hex Head (Part Number 11106180): Quantity 4. These are bolts used for securing the partition panels. The flanged head helps distribute the load over a larger area, reducing the risk of damage to the panel material.
1/4-20 Flanged Nylon Insert Nut (Part Number 11106190): Quantity 4. These nuts are designed to provide a secure, vibration-resistant fastening. The nylon insert creates friction against the bolt threads, preventing loosening over time.
1/4" Flat Washer (Part Number 11541082): Quantity 8. Washers are used to distribute the load of the fastener, prevent damage to the surface, and provide a smooth bearing surface for the nut or bolt head.

The assembly process requires specific tools:

3/8" Wrench and Socket: Used for tightening the bolts and nuts.
7/16" Wrench and Socket: Also used for tightening the bolts and nuts, indicating that some fasteners might have different head sizes or that both sizes are needed for different parts of the assembly.

The partition panels feature a perforated design, which can offer several benefits:

Visibility: Allows for some rearward visibility from the cabin into the cargo area.
Airflow: Facilitates air circulation between the cabin and the cargo area, which can be important for temperature regulation or to dissipate odors.
Reduced Weight: The perforations reduce the overall weight of the partition compared to a solid panel, which can contribute to better fuel efficiency and vehicle payload capacity.

The overall design appears to be a modular system, allowing for the integration of additional components such as a door kit, as suggested by the instruction "If no door kit is being used, the washers between panels are not needed." This indicates flexibility in configuration based on user needs.

Usage Features

The Kargo Master 40640 partition system is designed for straightforward installation and practical use in commercial vehicles.

Enhanced Safety: The primary usage feature is the creation of a physical barrier that prevents cargo from entering the driver's compartment, significantly improving occupant safety during sudden stops or collisions.
Cargo Security: It helps secure tools and equipment in the cargo area, reducing the risk of theft by limiting direct access from the cabin.
Organization: By clearly separating the cabin from the cargo area, it promotes a more organized workspace, making it easier to manage tools and supplies.
Durability: Constructed with robust materials and secured with flanged hex head bolts and nylon insert nuts, the partition is built to withstand the rigors of daily commercial use.
Visibility and Airflow: The perforated design allows for continued rearward visibility and airflow, which are important for driver awareness and cabin comfort.
Customization: The mention of an optional "door kit" suggests that the system can be customized to include a pass-through door, offering flexibility for accessing the cargo area from the cabin when needed. This modularity allows users to tailor the partition to their specific operational requirements.
Ease of Installation: The assembly guide emphasizes a clear, step-by-step process, beginning with placing partition pieces on the ground or a table for initial assembly, and then bolting them together. The instructions highlight the importance of proper washer placement and snug tightening of bolts to ensure a secure fit.

Maintenance Features

While the document does not explicitly detail maintenance features, the design and materials suggest certain aspects:

Durable Construction: The use of metal panels and robust fasteners implies a low-maintenance product. The materials are likely resistant to wear and tear, corrosion (if properly coated), and impact from shifting cargo.
Secure Fasteners: The flanged hex head bolts and nylon insert nuts are designed for long-term security. The nylon insert helps prevent loosening due to vehicle vibrations, reducing the need for frequent re-tightening.
Visual Inspection: Regular visual inspection of the partition for any signs of damage, loose fasteners, or wear would be the primary maintenance activity. This ensures the partition remains securely in place and continues to provide its intended safety and security functions.
Cleaning: The metal surfaces can be easily wiped down to remove dirt, dust, or grime, maintaining a clean appearance within the vehicle.
Modular Design for Repair: If a specific panel or hardware component were to be damaged, the modular nature of the system suggests that individual parts could potentially be replaced, rather than requiring the replacement of the entire partition. This could simplify repairs and reduce costs.
No Specific Lubrication or Adjustment: The partition system does not appear to have moving parts that would require lubrication or complex adjustments, further contributing to its low-maintenance profile.

In summary, the Kargo Master 40640 partition is a robust, safety-focused, and customizable solution for commercial vehicles, designed for straightforward installation and long-term, low-maintenance operation.

Kargo Master 40640 - Hardware

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