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Kawasaki FS651V - User Manual

Kawasaki FS651V
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FS651V
FS691V
FS730V
Part No. 99920-2250-04
OWNER’S MANUAL
4-Stroke Air-Cooled V-Twin Gasoline Engine
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Summary

Safety Awareness

Read This First

Emission Control Information

Fuel Information

Information on the type of fuel the engine is certified to operate on and octane rating.

Emission Control System Details

Details about the exhaust and crankcase emission control systems used in the engine.

Engine Emissions Compliance Period

Specifies durability periods for emissions compliance based on engine model year and region.

High Altitude Performance Adjustment

Recommendations for improving emission control performance at high altitudes.

Maintenance and Warranty Requirements

Emphasizes proper maintenance for emission levels and explains warranty requirements.

Tampering with Emission Control System Prohibited

Details federal and state laws prohibiting tampering with emission control devices.

Foreword

General Information

Label Location

Identifies the location of important labels on the engine, including warning and serial number labels.

Parts Location Diagram

Diagrams and labels identifying various parts of the engine for user reference.

Tune-up Specifications

Key specifications for engine tuning, including ignition timing, spark plugs, and valve clearance.

Engine Oil Capacity

Specifies the oil capacity for different engine models (FS651V, FS691V, FS730V).

Fuel and Oil Recommendations

Fuel Recommendations

Guidance on using clean, fresh, unleaded regular grade gasoline and oxygenated fuel types.

Engine Oil Recommendations

Recommended engine oils and viscosity charts based on temperature for optimal performance.

Preparation Procedures

Fuel Preparation

Instructions for safe refueling, including warnings and procedures for filling the fuel tank.

Engine Oil Preparation

Daily checks and procedures for ensuring the correct engine oil level before operation.

Starting the Engine

Operating Procedures

Warming Up the Engine

Procedure for warming up the engine before applying load to ensure proper oil circulation.

Engine Inclination Limits

Specifies the maximum allowable operating angles for the engine to prevent damage.

Stopping the Engine

Ordinary Stop Procedure

Steps for safely shutting down the engine after use, including idle time before shutdown.

Emergency Stop Procedure

Immediate actions to take for an emergency engine shutdown, including fuel valve closure.

Adjustment Procedures

Throttle Cable Adjustment

Instructions for installing and adjusting the throttle cable for proper speed control.

Choke Cable Adjustment

Instructions for installing and adjusting the choke cable for cold starts.

Engine Speed Adjustment

Information regarding engine speed adjustment, advising professional service for carburetor settings.

Maintenance Guide

Periodic Maintenance Chart

A comprehensive chart outlining required maintenance tasks and their intervals.

Oil Level Check

Procedure for checking the engine oil level before each operation to ensure proper lubrication.

Oil Change Procedure

Instructions on how to change the engine oil, including initial and regular intervals.

Oil Filter Change

Guidance on replacing the oil filter every 200 hours of operation.

Air Cleaner Service

Instructions for cleaning the foam element and maintaining the paper element of the air cleaner.

Spark Plug Service

Steps for cleaning, inspecting, and resetting the spark plug gap every 100 hours.

Fuel Filter and Fuel Pump Service

Information on servicing fuel filters and fuel pumps, including replacement guidelines.

Cooling System Cleaning

Procedures for cleaning air inlet screens, cooling fins, and shrouds to prevent overheating.

Storage Preparation

Fuel System Draining for Storage

Instructions for draining the fuel system to prevent gum deposits during storage.

Troubleshooting Guide

Engine Wont Start or Low Output

Diagnosing and resolving issues related to the engine failing to start or having reduced output.

No Fuel to Combustion Chamber

Troubleshooting fuel delivery problems to the combustion chamber.

Spark Plugs Fouled by Fuel

Addressing issues where spark plugs are fouled by fuel, leading to starting problems.

No Spark or Weak Spark

Identifying and fixing causes of no or weak spark, preventing the engine from running.

Low Output and Engine Overheating

Resolving issues causing low engine output or overheating, such as air cleaner or oil problems.

Engine Speed Wont Increase

Troubleshooting why the engine speed is not increasing as expected, potentially due to governor issues.

Environmental Protection

Specifications

Wiring Diagram and Battery

Wiring Diagram Overview

Schematic illustrating the electrical connections and components of the engine system.

Recommended Battery Capacity

Specifies the recommended battery capacity (12 V 550 CCA Class) for the engine.

Summary

Safety Awareness

Read This First

Emission Control Information

Fuel Information

Information on the type of fuel the engine is certified to operate on and octane rating.

Emission Control System Details

Details about the exhaust and crankcase emission control systems used in the engine.

Engine Emissions Compliance Period

Specifies durability periods for emissions compliance based on engine model year and region.

High Altitude Performance Adjustment

Recommendations for improving emission control performance at high altitudes.

Maintenance and Warranty Requirements

Emphasizes proper maintenance for emission levels and explains warranty requirements.

Tampering with Emission Control System Prohibited

Details federal and state laws prohibiting tampering with emission control devices.

Foreword

General Information

Label Location

Identifies the location of important labels on the engine, including warning and serial number labels.

Parts Location Diagram

Diagrams and labels identifying various parts of the engine for user reference.

Tune-up Specifications

Key specifications for engine tuning, including ignition timing, spark plugs, and valve clearance.

Engine Oil Capacity

Specifies the oil capacity for different engine models (FS651V, FS691V, FS730V).

Fuel and Oil Recommendations

Fuel Recommendations

Guidance on using clean, fresh, unleaded regular grade gasoline and oxygenated fuel types.

Engine Oil Recommendations

Recommended engine oils and viscosity charts based on temperature for optimal performance.

Preparation Procedures

Fuel Preparation

Instructions for safe refueling, including warnings and procedures for filling the fuel tank.

Engine Oil Preparation

Daily checks and procedures for ensuring the correct engine oil level before operation.

Starting the Engine

Operating Procedures

Warming Up the Engine

Procedure for warming up the engine before applying load to ensure proper oil circulation.

Engine Inclination Limits

Specifies the maximum allowable operating angles for the engine to prevent damage.

Stopping the Engine

Ordinary Stop Procedure

Steps for safely shutting down the engine after use, including idle time before shutdown.

Emergency Stop Procedure

Immediate actions to take for an emergency engine shutdown, including fuel valve closure.

Adjustment Procedures

Throttle Cable Adjustment

Instructions for installing and adjusting the throttle cable for proper speed control.

Choke Cable Adjustment

Instructions for installing and adjusting the choke cable for cold starts.

Engine Speed Adjustment

Information regarding engine speed adjustment, advising professional service for carburetor settings.

Maintenance Guide

Periodic Maintenance Chart

A comprehensive chart outlining required maintenance tasks and their intervals.

Oil Level Check

Procedure for checking the engine oil level before each operation to ensure proper lubrication.

Oil Change Procedure

Instructions on how to change the engine oil, including initial and regular intervals.

Oil Filter Change

Guidance on replacing the oil filter every 200 hours of operation.

Air Cleaner Service

Instructions for cleaning the foam element and maintaining the paper element of the air cleaner.

Spark Plug Service

Steps for cleaning, inspecting, and resetting the spark plug gap every 100 hours.

Fuel Filter and Fuel Pump Service

Information on servicing fuel filters and fuel pumps, including replacement guidelines.

Cooling System Cleaning

Procedures for cleaning air inlet screens, cooling fins, and shrouds to prevent overheating.

Storage Preparation

Fuel System Draining for Storage

Instructions for draining the fuel system to prevent gum deposits during storage.

Troubleshooting Guide

Engine Wont Start or Low Output

Diagnosing and resolving issues related to the engine failing to start or having reduced output.

No Fuel to Combustion Chamber

Troubleshooting fuel delivery problems to the combustion chamber.

Spark Plugs Fouled by Fuel

Addressing issues where spark plugs are fouled by fuel, leading to starting problems.

No Spark or Weak Spark

Identifying and fixing causes of no or weak spark, preventing the engine from running.

Low Output and Engine Overheating

Resolving issues causing low engine output or overheating, such as air cleaner or oil problems.

Engine Speed Wont Increase

Troubleshooting why the engine speed is not increasing as expected, potentially due to governor issues.

Environmental Protection

Specifications

Wiring Diagram and Battery

Wiring Diagram Overview

Schematic illustrating the electrical connections and components of the engine system.

Recommended Battery Capacity

Specifies the recommended battery capacity (12 V 550 CCA Class) for the engine.

Kawasaki FS651V Specifications

General IconGeneral
Fuel SystemCarburetor
Cooling SystemAir-cooled
Engine Type4-stroke, V-twin, OHV
Maximum Power22.0 hp (16.4 kW) at 3, 600 rpm
Oil Capacity2.1 U.S. qt (2.0 liters)
Starter SystemElectric
Alternator15 amp
Displacement726 cc
Ignition SystemMagneto

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