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KAYO MOTOR AU110 - User Manual

KAYO MOTOR AU110
80 pages
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ZHEJIANG KAYO MOTOR CO., LTD.
WWW.KAYOMOTO.COM
AU110 model
Maintenance Manual
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Summary

General Information

Unit Conversion Table

Table of unit conversions for measurements.

Safety Hazard Definitions

Definitions of danger, warning, and attention levels for safety.

Service Information

Operation Notes and Disassembly Guidelines

General operation safety and disassembly/installation guidelines.

Vehicle Identification and Specifications

VIN identification and main vehicle parameters list.

Engine, Frame, and Lubrication Details

Details on engine type, frame construction, and lubrication.

Component Specifications

Details on engine oil, oil pump, wheels, brakes, and ignition.

Maintenance Parameters and Torque

Maintenance parameters, torque values, and wiring diagrams.

Seat and Rack

Seat and Rack Removal;Installation Procedures

Procedures for removing and installing seat and racks.

Body Covering

Body Covering Maintenance Cautions and Torque

Cautions for body parts maintenance and torque specifications.

Hood Removal and Installation

Procedures for removing and installing the hood.

Handlebar and Front Guard Procedures

Procedures for removing and installing handlebar and front guard.

Plastic Parts Removal and Installation

Procedures for removing and reinstalling plastic body panels.

Regular Maintenance and Adjustment

Maintenance Information and Periods

General maintenance info, operation cautions, and maintenance periods.

Maintenance Schedule and Criteria

Detailed schedule and criteria for parts inspection.

Steering Column and Brake System Checks

Procedures for checking steering column and brake system.

Brake System Component Checks

Procedures for checking front brake pump, disc, and pads.

Wheel Maintenance Procedures

Procedures for front wheel toe-in adjustment and tyre pressure check.

Suspension, Gearbox, and Fuel System Checks

Checks for suspension, gearbox, and fuel systems.

Throttle and Speed Limiter Checks

Procedures for checking throttle operation and speed limiter adjustment.

Engine Area Maintenance

Engine Maintenance Precautions

Safety precautions before and during engine maintenance.

Fuel System Disassembly

Procedure for disassembling fuel system components.

Air Intake and Exhaust System Maintenance

Procedures for maintaining air intake and exhaust systems.

Engine Removal and Installation

Procedures for engine disassembly and reassembly.

Engine Maintenance

Conversion Table and Safety Warnings

Conversion table and safety warnings for engine work.

General Engine Maintenance Precautions

General safety and handling guidelines for maintenance.

Engine Oil, Fuel, and Brake-in Procedures

Recommendations for engine oil, fuel, and the break-in procedure.

Engine Number Identification

Location of the engine number.

Engine Maintenance Schedule

Table outlining maintenance tasks at different mileage intervals.

Engine Body Maintenance

Procedures for engine body components like cylinder head.

Cylinder Head Maintenance

Detailed steps for cylinder head disassembly and assembly.

Cylinder Head Troubleshooting

Common issues and fixes for the cylinder head.

Cylinder Block Maintenance

Detailed steps for cylinder block disassembly and assembly.

Cylinder Body Troubleshooting

Common issues and fixes for the cylinder body.

Crankcase Maintenance

Procedures for crankcase disassembly and assembly.

Crankcase Troubleshooting

Common issues and fixes for the crankcase.

Crankshaft Connecting Rod Maintenance

Procedures for crankshaft connecting rod maintenance.

Crankshaft Connecting Rod Troubleshooting

Common issues and fixes for the crankshaft connecting rod.

Valve Mechanism Maintenance

Procedures for valve mechanism disassembly and assembly.

Engine Distribution Mechanism Troubleshooting

Common issues and fixes for the distribution mechanism.

Carburetor Maintenance

Procedures for carburetor disassembly and cleaning.

Intake System Maintenance

Procedures for maintaining the intake system.

Exhaust System Maintenance

Procedures for maintaining the exhaust system.

Air Cleaner Troubleshooting

Common problems and solutions for the air cleaner.

Motor Starter Maintenance

Procedures for motor starter maintenance.

Electric Starter Troubleshooting

Common problems and solutions for the electric starter.

Circuit Diagram

Vehicle Electrical Circuit Diagram

Electrical schematic of the vehicle.

Summary

General Information

Unit Conversion Table

Table of unit conversions for measurements.

Safety Hazard Definitions

Definitions of danger, warning, and attention levels for safety.

Service Information

Operation Notes and Disassembly Guidelines

General operation safety and disassembly/installation guidelines.

Vehicle Identification and Specifications

VIN identification and main vehicle parameters list.

Engine, Frame, and Lubrication Details

Details on engine type, frame construction, and lubrication.

Component Specifications

Details on engine oil, oil pump, wheels, brakes, and ignition.

Maintenance Parameters and Torque

Maintenance parameters, torque values, and wiring diagrams.

Seat and Rack

Seat and Rack Removal;Installation Procedures

Procedures for removing and installing seat and racks.

Body Covering

Body Covering Maintenance Cautions and Torque

Cautions for body parts maintenance and torque specifications.

Hood Removal and Installation

Procedures for removing and installing the hood.

Handlebar and Front Guard Procedures

Procedures for removing and installing handlebar and front guard.

Plastic Parts Removal and Installation

Procedures for removing and reinstalling plastic body panels.

Regular Maintenance and Adjustment

Maintenance Information and Periods

General maintenance info, operation cautions, and maintenance periods.

Maintenance Schedule and Criteria

Detailed schedule and criteria for parts inspection.

Steering Column and Brake System Checks

Procedures for checking steering column and brake system.

Brake System Component Checks

Procedures for checking front brake pump, disc, and pads.

Wheel Maintenance Procedures

Procedures for front wheel toe-in adjustment and tyre pressure check.

Suspension, Gearbox, and Fuel System Checks

Checks for suspension, gearbox, and fuel systems.

Throttle and Speed Limiter Checks

Procedures for checking throttle operation and speed limiter adjustment.

Engine Area Maintenance

Engine Maintenance Precautions

Safety precautions before and during engine maintenance.

Fuel System Disassembly

Procedure for disassembling fuel system components.

Air Intake and Exhaust System Maintenance

Procedures for maintaining air intake and exhaust systems.

Engine Removal and Installation

Procedures for engine disassembly and reassembly.

Engine Maintenance

Conversion Table and Safety Warnings

Conversion table and safety warnings for engine work.

General Engine Maintenance Precautions

General safety and handling guidelines for maintenance.

Engine Oil, Fuel, and Brake-in Procedures

Recommendations for engine oil, fuel, and the break-in procedure.

Engine Number Identification

Location of the engine number.

Engine Maintenance Schedule

Table outlining maintenance tasks at different mileage intervals.

Engine Body Maintenance

Procedures for engine body components like cylinder head.

Cylinder Head Maintenance

Detailed steps for cylinder head disassembly and assembly.

Cylinder Head Troubleshooting

Common issues and fixes for the cylinder head.

Cylinder Block Maintenance

Detailed steps for cylinder block disassembly and assembly.

Cylinder Body Troubleshooting

Common issues and fixes for the cylinder body.

Crankcase Maintenance

Procedures for crankcase disassembly and assembly.

Crankcase Troubleshooting

Common issues and fixes for the crankcase.

Crankshaft Connecting Rod Maintenance

Procedures for crankshaft connecting rod maintenance.

Crankshaft Connecting Rod Troubleshooting

Common issues and fixes for the crankshaft connecting rod.

Valve Mechanism Maintenance

Procedures for valve mechanism disassembly and assembly.

Engine Distribution Mechanism Troubleshooting

Common issues and fixes for the distribution mechanism.

Carburetor Maintenance

Procedures for carburetor disassembly and cleaning.

Intake System Maintenance

Procedures for maintaining the intake system.

Exhaust System Maintenance

Procedures for maintaining the exhaust system.

Air Cleaner Troubleshooting

Common problems and solutions for the air cleaner.

Motor Starter Maintenance

Procedures for motor starter maintenance.

Electric Starter Troubleshooting

Common problems and solutions for the electric starter.

Circuit Diagram

Vehicle Electrical Circuit Diagram

Electrical schematic of the vehicle.

KAYO MOTOR AU110 Specifications

General IconGeneral
BrandKAYO MOTOR
ModelAU110
CategoryOffroad Vehicle
LanguageEnglish

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